{"product_id":"ticon-tic301-04526-8150-1-75in-6061-aluminum-45-degree-mandrel-bend","title":"Ticon 1.75in Aluminum 6061 45 Degree Mandrel Bend - 1.5D Radius","description":"\u003ch4\u003ePrecision 6061 Aluminum Mandrel Bend for Custom Intake, Intercooler, and Pipe Fabrication\u003c\/h4\u003e\n\u003cp\u003eThe TIC301-04526-8150 is a Ticon Industries 1.75 in. outside diameter, 45-degree mandrel bend in T6-tempered 6061 aluminum alloy, bent to a 1.5D radius for smooth, turbulence-minimizing airflow geometry. With a 1.6mm wall thickness, the TIC301-04526-8150 is rigid enough for high-pressure intercooler charge pipe and intake systems while remaining light and weldable with standard ER5356 filler rod. Ticon mandrel bends are machine-bent on controlled tooling to hold consistent OD, prevent wrinkling inside the bend, and maintain a round cross-section through the full 45-degree sweep, unlike crush-bent alternatives that restrict flow and create turbulence at the throat of the bend.\u003c\/p\u003e\n\n\u003ch4\u003eKey Features\u003c\/h4\u003e\n\u003cul\u003e\n\u003cli\u003e1.75 in. outside diameter, 45-degree bend angle, 1.5D centerline radius for efficient airflow routing\u003c\/li\u003e\n\u003cli\u003e6061-T6 aluminum alloy construction, lightweight and corrosion-resistant with excellent weldability using ER5356 filler rod\u003c\/li\u003e\n\u003cli\u003e1.6mm (.063 in.) wall thickness, balancing structural rigidity with weight reduction for performance fabrication\u003c\/li\u003e\n\u003cli\u003eMandrel-bent to maintain a round cross-section and smooth inner wall through the full bend arc, preventing flow restriction and turbulence\u003c\/li\u003e\n\u003cli\u003eSuitable for intercooler charge piping, intake systems, air-to-water intercooler plumbing, and custom cooling or airflow ducting\u003c\/li\u003e\n\u003cli\u003eUniversal fitment, sold as a single bend\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch4\u003eSpecifications\u003c\/h4\u003e\n\u003ctable\u003e\n\u003cthead\u003e\u003ctr\u003e\n\u003cth\u003eDetail\u003c\/th\u003e\n\u003cth\u003eValue\u003c\/th\u003e\n\u003c\/tr\u003e\u003c\/thead\u003e\n\u003ctbody\u003e\n\u003ctr\u003e\n\u003ctd\u003ePart Number (MPN)\u003c\/td\u003e\n\u003ctd\u003eTIC301-04526-8150 \/ 301-04526-8150\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBrand\u003c\/td\u003e\n\u003ctd\u003eTicon Industries\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eOutside Diameter\u003c\/td\u003e\n\u003ctd\u003e1.75 in.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBend Angle\u003c\/td\u003e\n\u003ctd\u003e45 Degrees\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eBend Radius\u003c\/td\u003e\n\u003ctd\u003e1.5D (1.5 times the OD)\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eWall Thickness\u003c\/td\u003e\n\u003ctd\u003e1.6mm \/ .063 in.\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eMaterial\u003c\/td\u003e\n\u003ctd\u003e6061-T6 Aluminum\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eFitment\u003c\/td\u003e\n\u003ctd\u003eUniversal\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eSold As\u003c\/td\u003e\n\u003ctd\u003eSingle Bend\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003ctr\u003e\n\u003ctd\u003eUPC\u003c\/td\u003e\n\u003ctd\u003eContact vendor for UPC\u003c\/td\u003e\n\u003c\/tr\u003e\n\u003c\/tbody\u003e\n\u003c\/table\u003e\n\n\u003ch4\u003eWhat's Included\u003c\/h4\u003e\n\u003cul\u003e\n\u003cli\u003e1x TIC301-04526-8150 Ticon Industries 1.75 in. 6061 aluminum 45-degree mandrel bend\u003c\/li\u003e\n\u003c\/ul\u003e\n\n\u003ch4\u003eAbout Ticon Industries\u003c\/h4\u003e\n\u003cp\u003eTicon Industries is a US-based precision tube bending and fabrication product manufacturer specializing in titanium, stainless steel, and aluminum mandrel bends, straight tubes, and donuts for motorsport, performance, and custom fabrication applications. Ticon products are used in professional racing builds, turbo and exhaust fabrication, and OEM-quality custom plumbing projects worldwide. Their aluminum and titanium product lines are machined and bent to tight dimensional tolerances to ensure consistent fitment and clean weld preparation.\u003c\/p\u003e\n\n\u003ch4\u003eFrequently Asked Questions\u003c\/h4\u003e\n\u003cstrong\u003eWhat is the outside diameter of the TIC301-04526-8150 mandrel bend?\u003c\/strong\u003e\n\u003cp\u003eThe TIC301-04526-8150 has an outside diameter of 1.75 inches. This is the OD of the tube, not the inside diameter. Depending on wall thickness (1.6mm), the inside diameter is approximately 1.624 inches. When coupling to silicone couplers or other tube sections, confirm ID\/OD compatibility of all mating components.\u003c\/p\u003e\n\n\u003cstrong\u003eWhat alloy and temper is the TIC301-04526-8150?\u003c\/strong\u003e\n\u003cp\u003eThe TIC301-04526-8150 is made from 6061-T6 aluminum, the most common structural aluminum alloy used in automotive fabrication. The T6 designation indicates it has been solution heat-treated and artificially aged, providing excellent tensile strength for its weight category and good corrosion resistance without coating.\u003c\/p\u003e\n\n\u003cstrong\u003eWhat filler rod should I use to TIG weld the TIC301-04526-8150?\u003c\/strong\u003e\n\u003cp\u003eTicon recommends ER5356 aluminum filler rod for welding 6061-T6 aluminum tube bends. ER4043 is also commonly used with 6061 but produces a softer weld bead. For intercooler piping and charge pipe applications where weld strength is important, ER5356 is the preferred choice. Clean the weld zone with a dedicated stainless steel brush before welding to remove oxidation.\u003c\/p\u003e\n\n\u003cstrong\u003eWhat is the 1.5D radius on the TIC301-04526-8150?\u003c\/strong\u003e\n\u003cp\u003eThe 1.5D designation means the centerline radius of the bend is 1.5 times the outside diameter of the tube. For a 1.75 in. tube, this equals a centerline radius of approximately 2.625 inches. A 1.5D radius is considered a medium-tight bend that routes airflow efficiently in confined spaces while minimizing flow separation inside the bend compared to tighter 1D bends.\u003c\/p\u003e\n\n\u003cstrong\u003eCan the TIC301-04526-8150 be used for intercooler charge piping?\u003c\/strong\u003e\n\u003cp\u003eYes. The 6061-T6 aluminum alloy and 1.6mm wall thickness of the TIC301-04526-8150 are well-suited for intercooler charge piping on turbocharged and supercharged engines. The mandrel bend maintains a consistent circular cross-section through the 45-degree sweep, preventing the flow restrictions and boost leaks common in crush-bent alternatives.\u003c\/p\u003e\n\n\u003cstrong\u003eIs the TIC301-04526-8150 compatible with silicone couplers?\u003c\/strong\u003e\n\u003cp\u003eYes. The 1.75 in. OD of the TIC301-04526-8150 is a standard dimension for which silicone reducer couplers, straight couplers, and elbow couplers are widely available. Pair with 1.75 in. or appropriately sized silicone couplers and stainless T-bolt clamps for a secure, leak-free intercooler or intake pipe connection.\u003c\/p\u003e\n\n\u003cstrong\u003eDoes Ticon sell matching straight tube sections and other bend angles in 1.75 in. aluminum?\u003c\/strong\u003e\n\u003cp\u003eYes. Ticon Industries manufactures a complete range of 6061 aluminum tube products including straight sections in 2-foot lengths, 90-degree bends, and 180-degree bends in 1.75 in. and other diameters. These are sold separately and can be combined with the TIC301-04526-8150 to build custom intercooler piping, intake systems, or any plumbing requiring multiple routing sections.\u003c\/p\u003e\n\n\u003cstrong\u003eIs the TIC301-04526-8150 available in larger diameters or other bend angles?\u003c\/strong\u003e\n\u003cp\u003eYes. Ticon Industries produces their aluminum 6061 mandrel bend line in multiple diameters and in 45-degree, 90-degree, and 180-degree bend angles. Part numbers follow a consistent naming convention based on tube diameter and angle. Contact Ticon or your supplier for availability of additional sizes in the same 6061 aluminum product line.\u003c\/p\u003e\n\n\u003ch4\u003eInstallation Instructions\u003c\/h4\u003e\n\u003col\u003e\n\u003cli\u003eDry-fit the TIC301-04526-8150 bend in your piping layout before cutting or welding to confirm the routing angle and leg lengths work within your build constraints.\u003c\/li\u003e\n\u003cli\u003eMark and cut straight tube sections to the required leg lengths using a tubing cutter or chop saw with an aluminum-rated blade.\u003c\/li\u003e\n\u003cli\u003eDeburr all cut ends with a file or deburring tool to ensure clean, flush mating surfaces before welding or coupling.\u003c\/li\u003e\n\u003cli\u003eClean all weld zones with a dedicated stainless steel brush and wipe with acetone to remove oxidation and contaminants.\u003c\/li\u003e\n\u003cli\u003eTack-weld the bend to adjacent tube sections in at least three locations before running the full circumferential weld bead.\u003c\/li\u003e\n\u003cli\u003eTIG weld using ER5356 filler rod and appropriate amperage for 1.6mm wall aluminum. Back-purge with argon if a full-penetration weld is required.\u003c\/li\u003e\n\u003cli\u003eAllow the weld to cool naturally. Do not quench aluminum welds with water.\u003c\/li\u003e\n\u003cli\u003eFor silicone coupler connections, slide the coupler over the tube end and tighten T-bolt clamps to the coupler manufacturer's torque specification.\u003c\/li\u003e\n\u003c\/ol\u003e","brand":"Ticon","offers":[{"title":"Default Title","offer_id":46029070303311,"sku":"TIC301-04526-8150","price":29.3,"currency_code":"USD","in_stock":true}],"thumbnail_url":"\/\/cdn.shopify.com\/s\/files\/1\/1062\/7920\/files\/TIC301-04526-8150_Ticon_1.75in_6061_45_Deg_Bend.png?v=1783537823","url":"https:\/\/www.blackopsautoworks.com\/products\/ticon-tic301-04526-8150-1-75in-6061-aluminum-45-degree-mandrel-bend","provider":"Black Ops Auto Works","version":"1.0","type":"link"}