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AEM Universal Fuel Pressure Regulator Rebuild Kit - AEM 25-392
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AEM Adjustable Fuel Pressure Regulator Diaphragm Rebuild Kit

AEM
AEM25-392
840879012243
Fuel Pressure Regulators
9 Units In Stock
$ 78.95 $ 64.76
$ 64.76

AEM Adjustable Fuel Pressure Regulator Diaphragm Rebuild Kit

AEM 25-392 services the compatible AEM billet adjustable regulators listed below. It supplies the diaphragm, a single large return orifice and an O-ring; a complete regulator is separate.

Key Features

  • Service kit for the manufacturer-listed AEM adjustable regulator family.
  • Replacement diaphragm, return orifice and O-ring.
  • Selection depends on the installed regulator and matching diaphragm/orifice seat design.
  • Current product-page contents take priority over the older manual’s three-orifice illustration.

Fitment

Compatible component Requirement
AEM 25-300BK Existing matching AEM billet adjustable fuel-pressure regulator
AEM 25-301BK Existing matching AEM billet adjustable fuel-pressure regulator
AEM 25-302BK Existing matching AEM billet adjustable fuel-pressure regulator
AEM 25-303BK Existing matching AEM billet adjustable fuel-pressure regulator
AEM 25-304BK Existing matching AEM billet adjustable fuel-pressure regulator
AEM 25-305BK Existing matching AEM billet adjustable fuel-pressure regulator

This is component compatibility. A vehicle model alone does not confirm the installed regulator. Flat-seat and ball-seat diaphragm/orifice designs must not be mixed; follow the manufacturer’s matched-seat replacement procedure.

Specifications

Detail Value
Brand AEM
Manufacturer Part Number 25-392
Product Fuel-pressure-regulator service kit
Current listed contents Diaphragm, single large return orifice and O-ring
Compatibility Listed AEM billet adjustable regulator models
Condition New

What’s Included

  • One replacement diaphragm
  • One large return orifice
  • One regulator O-ring

The currently linked older manual shows three orifices and contains differing size references. The current product page promises one large orifice; extra sizes and a precise current-kit bore diameter are not established here.

About AEM

AEM develops performance electronics, monitoring, fueling, ignition, and water-methanol products for enthusiast and motorsport applications. Black Ops Auto Works organizes AEM listings by exact part number and available application data to support accurate product selection.

Related Parts

Complete regulators are separate purchases. Match the exact installed AEM regulator before selecting its rebuild parts.

FAQ

What is the 25-392?

It is a diaphragm, return-orifice and O-ring service kit for the listed AEM adjustable fuel-pressure regulators.

Is a complete regulator included?

No. The kit services an existing compatible regulator.

Will it rebuild every brand of regulator?

No. Use it only for the AEM regulator models and matching seat configuration identified above.

How many return orifices are included?

The current manufacturer product page specifies one large return orifice. The older manual’s three-orifice set is not promised as current contents.

Can flat-seat and ball-seat parts be mixed?

No. The manufacturer warns that the two diaphragm/orifice styles are not interchangeable. Use a matched set and the specified replacement procedure.

Does vehicle fitment confirm this service kit?

No. Identify the actual regulator installed on the vehicle; a chassis or engine name alone does not confirm compatibility.

Is fuel-pressure adjustment needed after service?

Check the complete rebuilt system, leaks and fuel pressure using the regulator and vehicle procedures before operation.

What about the manufacturer’s use restrictions?

The current product page lists emissions code 5, while the linked older instructions contain a racing-use restriction. Confirm applicable manufacturer guidance for the intended use.

Installation Instructions

  1. Identify the installed regulator and verify the diaphragm/orifice seat design before disassembly.
  2. Follow the AEM rebuild procedure and the vehicle fuel-system procedure; cool the engine and relieve fuel pressure.
  3. Keep track of the regulator spring and components when opening the housing.
  4. Fit the matched replacement diaphragm, return orifice and O-ring without damaging their sealing surfaces.
  5. Reassemble to the manufacturer procedure, prime the fuel system and check for leaks and correct fuel pressure before operation.

Read the AEM regulator rebuild instructions.

California Proposition 65 Warning

WARNING: This product can expose you to chemicals known to the State of California to cause cancer and reproductive harm.

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