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The aFe 49-38093-B The Vulcan system uses three-inch mandrel-bent 304 stainless tubing and one black 4.5-inch-outlet 304 stainless clamp-on tip with a riveted logo plate. Its factory-style flange and hangers mount behind the retained DPF. The manufacturer describes a direct bolt-on installation without cutting or modifications for the documented EcoDiesel application.
Only the 2021–2023 Gladiator JT 3.0L EcoDiesel is identified in the current manufacturer table and selected guide. The exact retailer independently lists the ten named scopes below. These names do not approve a gasoline configuration or later model year. The manufacturer describes an adjustable exit for Sport and Rubicon with factory rear sliders; check the actual equipment and safe exhaust clearance rather than assuming every trim has identical hardware.
| Years | Make | Model | Submodel | Verification / restriction |
|---|---|---|---|---|
| 2021 | Jeep | Gladiator | 80th Anniversary | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2022 | Jeep | Gladiator | Altitude | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021-2023 | Jeep | Gladiator | High Altitude | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021-2023 | Jeep | Gladiator | Overland | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021-2023 | Jeep | Gladiator | Rubicon | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021-2023 | Jeep | Gladiator | Sport | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021-2023 | Jeep | Gladiator | Sport S | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021 | Jeep | Gladiator | Texas Trail | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021-2023 | Jeep | Gladiator | Willys | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| 2021-2023 | Jeep | Gladiator | Willys Sport | Exact selected retailer named support within manufacturer 2021–2023 JT EcoDiesel 3.0L scope; diesel equipment and actual clearance remain required. |
| Detail | Value |
|---|---|
| Manufacturer Part Number | 49-38093-B |
| Product type | DPF Back |
| Tubing / exit | Three-inch mandrel-bent 304 stainless; single side exit with adjustable turn-out section. |
| Selected components | Over-axle 05-145695, tailpipe 05-245109, turn-out 05-245110 and black tip 49T30451-B09. The polished tip is an alternative, not a second included finish. |
| Bands / flange hardware | Three three-inch bands 05-41055; two M8 x 1.25 nuts 03-50404 and two M8 x 1.25 x 35 bolts 03-50403. |
| Original parts retained | Factory flange gasket is removed and reused at the new flange. Original over-axle and rear hanger mounts are each restored with their two factory bolts. Reinstall the spare tire and tire guard. |
| Tightening / follow-up | 40–45 ft-lb band-clamp torque only. The guide does not print a numerical flange-bolt or hanger-bolt torque. Tighten front to rear; re-tighten all clamps and hardware after 50–100 miles. |
| Procedure limits | The selected guide prints no cutting, sensor-removal or battery-disconnection step. Safe clearance is required around wires, hoses, brake lines, body and tires; no fixed clearance dimension is specified. |
| Emissions / performance | Manufacturer says no CARB EO number is required. Conflicting retailer California restriction metadata is not a numbered order or blanket emissions approval. No selected numerical horsepower, torque, EGT, sound or drone result is verified. |
aFe Power develops application-specific intake, filtration, exhaust, cooling, tuning, suspension, drivetrain, and truck-performance components supported by product testing and documented installation requirements.
It is the three-inch 304 stainless Vulcan DPF-back for the listed Gladiator JT 3.0L EcoDiesel, with one black 4.5-inch side-exit tip behind the retained particulate filter.
Does it fit gasoline Gladiators?The exact manufacturer table and selected guide identify only the 2021–2023 3.0L EcoDiesel. A gasoline truck is not approved by this listing.
What does the adjustable exit accommodate?The manufacturer specifically describes adjustment for Sport and Rubicon with factory rear sliders. Position the turn-out and tip with safe clearance from the actual body and equipment.
Must the spare tire be removed?Yes. The selected procedure removes the spare tire and tire guard to create installation clearance. Step 13 explicitly reinstalls both before leak checking and completion.
Is a new flange gasket included?No new gasket is listed. Remove the original gasket with the factory exhaust and reuse it when fitting the new over-axle flange with the supplied hardware. Verify its condition before proceeding.
How is the original exhaust removed?Support the exhaust, undo the two flange nuts and both two-bolt hanger mounts, and remove the original flange gasket. The guide calls for lifting the rear to remove the original exhaust in one piece by sliding it toward the front. Use the vehicle’s approved support locations.
How are the hanger mounts restored?Slide the original over-axle hanger mount over the new hanger and secure its two original bolts. Repeat for the rear hanger mount after fitting the tailpipe. Then fit the turn-out and selected tip with the supplied bands.
Which torque and follow-up values apply?Use 40–45 ft-lb for band clamps only; flange and hanger bolt torque values are not printed. Align the system and tighten front to rear, reinstall spare and guard, check and repair leaks, then re-tighten all clamps and hardware after 50–100 miles.
California Proposition 65 warning: this product can expose you to chemicals known to the State of California to cause cancer and reproductive harm.
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