Click to zoom in
SKU: 46-20104-B | UPC: 802959465011
aFe Bladerunner 3in Intercooler Hot and Cold Side Tubes for 03-07 Ford Diesel Trucks V8-6.0L (td)
This BladeRunner kit delivers 3-inch mandrel-bent aluminum hot-side and cold-side charge pipes as a direct replacement for restrictive factory plastic tubes. Designed for 2003-2007 Ford Super Duty trucks and Excursion with 6.0L Power Stroke diesel engines it increases airflow by up to 118% on the hot side and 57% on the cold side for noticeable power gains lower EGTs and improved throttle response. The black powder-coated finish ensures long-term durability under extreme conditions.
Key Features
- Mandrel-Bent 3-Inch Aluminum Tubing: Seamless construction outflows stock pipes by 118% on hot side and 57% on cold side reducing boost loss and turbo lag
- Black Powder-Coated Finish: Heat and corrosion-resistant coating maintains performance in harsh diesel environments
- Reinforced Multi-Ply Silicone Couplers: Embedded stainless steel wire mesh provides secure leak-free connections under high boost pressure
- Cast Aluminum T-Bolt Clamps: Constant-tension design with stainless steel hardware ensures reliable seals without over-tightening
- Bolt-On Direct Fit: Uses factory mounting locations for straightforward installation with no cutting drilling or modifications required
Product Notes
- Inspect turbocharger boots and replace if worn during installation for optimal sealing
- Apply silicone spray to couplers before assembly to ease installation and prevent tears
- Product ships fully assembled in protective foam packaging to prevent shipping damage
Installation Notes
- Professional installation recommended.
- Remove factory intercooler tubes by loosening clamps at turbo and intercooler ends
- All hardware included torque T-bolt clamps to 8-10 ft-lbs for proper fit
This Part Fits
| Year | Make | Model | Submodel |
|---|---|---|---|
| 2003-2007 | Ford | F-250 Super Duty | XL XLT Lariat King Ranch Harley-Davidson Edition |
| 2003-2007 | Ford | F-350 Super Duty | XL XLT Lariat King Ranch Harley-Davidson Edition |
| 2004-2005 | Ford | Excursion | XLS XLT Eddie Bauer Limited |
| 2004-2007 | Ford | F-450 Super Duty | All |
| 2004-2007 | Ford | F-550 Super Duty | All |
Why Choose aFe Power?
- 20+ years engineering diesel intake and turbo systems for Ford Power Stroke engines
- Dyno-tested designs deliver verified airflow and power improvements
- 6061-T6 aluminum construction with precision CNC-machined fittings for exact fit
Frequently Asked Questions
-
Q: Will this fit my 2005 F-250 Super Duty with 6.0L diesel?
A: Yes it provides direct bolt-on fitment for all 2003-2007 F-250 Super Duty models equipped with the 6.0L Power Stroke V8 diesel engine regardless of cab or bed configuration -
Q: What materials are used in the pipes and couplers?
A: Pipes are mandrel-bent 6061-T6 aluminum with black powder coat couplers are 4-ply reinforced silicone with internal stainless steel wire mesh and clamps are cast aluminum T-bolt style -
Q: What is the warranty and installation time?
A: Backed by aFe Powers limited lifetime warranty typical DIY install takes 1-2 hours with basic hand tools professional install advised for tuned trucks
Shipping & Handling
- Method: UPS Ground or Freight for heavy items
- Availability: In stock - ships same or next business day
- Packaging: Secure cardboard box with foam inserts dimensions 38.5 x 13.5 x 9 inches
- Weight: 12.3 lbs
Read More
aFe
Shop aFe Power performance parts at Black Ops Auto Works for premium cold air intakes, air filters, cat-back exhaust systems, axle-back exhausts, DPF-back exhaust systems, throttle bodies, intercooler components, differential covers, sway bars, and diesel performance upgrades. Also known as Advanced FLOW Engineering, aFe Power is trusted for airflow performance, vehicle-specific fitment, and reliable gains for cars, trucks, SUVs, diesel platforms, and off-road builds. Whether you are upgrading a daily driver, performance car, diesel truck, tow rig, or overland build, aFe Power parts are engineered to improve airflow, filtration, exhaust flow, cooling, throttle response, and drivetrain durability. Shop aFe Power Parts by Category Browse aFe performance parts across popular categories, including: aFe cold air intakes aFe air filters aFe cat-back exhaust systems aFe axle-back exhaust systems aFe DPF-back exhaust systems aFe throttle bodies aFe intercoolers and charge pipe components a...
View aFe Products
Forced Induction
Welcome to our Forced Induction collection, where performance meets precision. Discover how forced induction can significantly enhance your vehicle's power and efficiency. Our curated selection of top-notch parts and accessories is designed to elevate your driving experience. Why Choose Our Forced Induction Products? We pride ourselves on offering an extensive range of premium components from trusted brands, including: Addictive Desert Designs AEM Agency Power BorgWarner Garrett Turbosmart Upgrade Your Ride From turbochargers to intercoolers, our collection features everything you need for a complete forced induction system. Whether you're looking for performance upgrades or maintenance parts, we have the solutions to unleash your vehicle's full potential. Shop Now! Don't miss out on enhancing your vehicle's performance. Explore our Forced Induction collection today and experience the thrill of a turbocharged or supercharged ride!
View Forced Induction Products
Intercooler Components
Welcome to our Intercooler Components collection, where you can find everything you need to upgrade your vehicle's performance and efficiency. Whether you're a professional mechanic or a DIY enthusiast, our range of high-quality intercooler components will help you achieve optimal engine cooling and improved horsepower. Why Choose Our Intercooler Components? Premium Quality: Each component is made from durable materials to ensure longevity and high performance. Compatibility: Our products are designed to fit a wide range of makes and models, ensuring a perfect match for your vehicle. Enhanced Performance: Experience better airflow and cooling efficiency to maximize your engine's output. Expert Support: Our knowledgeable team is here to assist you with any questions or installation tips. Explore some of our top-selling intercooler components: High-Performance Intercoolers Intercooler Piping Kits Silicone Hoses for Intercoolers Intercooler Core Upgrades Mounting Brackets and ...
View Intercooler Components Products
Intercooler Pipe Kits
Welcome to our exclusive collection of Intercooler Pipe Kits. Designed with performance and durability in mind, our intercooler pipe kits enhance your vehicle's efficiency, ensuring optimized airflow and cooler intake temperatures. Explore our range of products below! Why Choose Our Intercooler Pipe Kits? High-Quality Materials: Crafted from premium materials for maximum strength and longevity. Improved Performance: Designed to reduce turbo lag and increase horsepower. Easy Installation: Kits come with everything needed for a straightforward installation process. Custom Fit: Tailored to fit a wide variety of vehicle makes and models. Enhanced Cooling: Keeps air temperatures lower for better engine performance. Featured Products Our collection includes a variety of intercooler pipe kits to suit different performance needs: Universal Intercooler Pipe Kit: Suitable for most vehicles, providing flexibility in installation. Vehicle-Specific Intercooler Kits: Tailored designs ...
View Intercooler Pipe Kits Products