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The aFe BladeRunner intercooler system 46-80007 is engineered to deliver improved charge air cooling to maximize intake air density entering the engine for the 1999-2003 GMC Sierra 1500. Built from stainless steel and finished in silver, the 46-80007 is a direct bolt-on replacement for the factory system with no cutting or welding required. Cooler charge air means denser air entering the cylinders, which the engine converts directly into more consistent power output throughout the boost range. The 46-80007 is an essential upgrade for any turbocharged build that is making more boost or more power than the factory intercooler was designed to support.
| Year Range | Make | Model | Trim |
|---|---|---|---|
| 1999-2002 | GMC | Sierra 2500 | SL |
| 1999-2003 | GMC | Sierra 1500 | SL |
| 1999-2004 | Chevrolet | Silverado 2500 | |
| 1999-2004 | Chevrolet | Silverado 2500 | LS |
| 1999-2004 | Chevrolet | Silverado 2500 | LT |
| 1999-2004 | GMC | Sierra 2500 | SLE |
| 1999-2004 | GMC | Sierra 2500 | SLT |
| 1999-2005 | Chevrolet | Silverado 1500 | |
| 1999-2006 | Chevrolet | Silverado 1500 | LS |
| 1999-2013 | Chevrolet | Silverado 1500 | LT |
| 1999-2013 | GMC | Sierra 1500 | SLE |
| 1999-2013 | GMC | Sierra 1500 | SLT |
| 2000-2001 | Chevrolet | Suburban 1500 | |
| 2000-2001 | Chevrolet | Suburban 2500 | |
| 2000-2001 | Chevrolet | Tahoe | |
| 2000-2006 | Chevrolet | Suburban 1500 | LS |
| 2000-2006 | Chevrolet | Suburban 2500 | LS |
| 2000-2006 | Chevrolet | Suburban 2500 | LT |
| 2000-2009 | Chevrolet | Suburban 1500 | LT |
| 2000-2009 | Chevrolet | Tahoe | LS |
| 2000-2009 | Chevrolet | Tahoe | LT |
| 2000-2013 | GMC | Yukon XL 2500 | SLE |
| 2000-2013 | GMC | Yukon XL 2500 | SLT |
| 2000-2014 | GMC | Yukon | SLE |
| 2000-2014 | GMC | Yukon | SLT |
| 2000-2014 | GMC | Yukon XL 1500 | SLE |
| 2000-2014 | GMC | Yukon XL 1500 | SLT |
| 2001 | GMC | Sierra 1500 | C3 |
| 2001-2002 | GMC | Sierra 2500 HD | SL |
| 2001-2002 | GMC | Sierra 3500 | SL |
| 2001-2005 | Chevrolet | Silverado 2500 HD | |
| 2001-2005 | Chevrolet | Silverado 3500 | |
| 2001-2006 | Chevrolet | Silverado 2500 HD | LS |
| 2001-2006 | Chevrolet | Silverado 3500 | LS |
| 2001-2006 | Chevrolet | Silverado 3500 | LT |
| 2001-2006 | GMC | Sierra 3500 | SLE |
| 2001-2006 | GMC | Sierra 3500 | SLT |
| 2001-2013 | Chevrolet | Silverado 2500 HD | LT |
| 2001-2013 | GMC | Sierra 2500 HD | SLE |
| 2001-2013 | GMC | Sierra 2500 HD | SLT |
| 2001-2014 | GMC | Yukon | Denali |
| 2001-2014 | GMC | Yukon XL 1500 | Denali |
| 2002 | Chevrolet | Silverado 1500 | WT |
| 2002 | GMC | Sierra 1500 | HT |
| 2002-2003 | Chevrolet | Avalanche 1500 | North Face |
| 2002-2003 | Chevrolet | Avalanche 1500 | On Road Edition |
| 2002-2004 | GMC | Sierra 2500 | |
| 2002-2005 | Chevrolet | Avalanche 1500 | |
| 2002-2005 | GMC | Sierra 1500 | |
| 2002-2005 | GMC | Sierra 2500 HD | |
| 2002-2005 | GMC | Sierra 3500 | |
| 2002-2006 | Chevrolet | Avalanche 1500 | Z71 |
| 2002-2006 | Chevrolet | Suburban 1500 | Z71 |
| 2002-2006 | Chevrolet | Tahoe | Z71 |
| 2002-2008 | Cadillac | Escalade EXT | |
| 2002-2009 | GMC | Sierra 1500 | WT |
| 2002-2013 | GMC | Sierra 1500 | Denali |
| 2002-2014 | Cadillac | Escalade | |
| 2003 | Chevrolet | Avalanche 1500 | WBH |
| 2003-2004 | GMC | Sierra 2500 | WT |
| 2003-2006 | Chevrolet | Silverado 1500 | SS |
| 2003-2008 | Cadillac | Escalade ESV | |
| 2003-2009 | Hummer | H2 | |
| 2003-2013 | Chevrolet | Silverado 2500 HD | WT |
| 2003-2013 | GMC | Sierra 2500 HD | WT |
| 2004 | Chevrolet | Silverado 2500 | WT |
| 2004 | Chevrolet | Silverado 3500 | WT |
| 2004-2005 | Chevrolet | Silverado 1500 | Z71 Off-Road |
| 2004-2006 | Chevrolet | Avalanche 1500 | Z66 |
| 2004-2006 | GMC | Sierra 3500 | WT |
| 2004-2013 | Chevrolet | Silverado 1500 | WT |
| 2005-2006 | Chevrolet | Avalanche 1500 | LS |
| 2005-2006 | Chevrolet | Avalanche 1500 | LT |
| 2006 | Chevrolet | Silverado 3500 | WT |
| 2006 | Chevrolet | Suburban 1500 | |
| 2006 | Chevrolet | Tahoe | |
| 2006 | GMC | Sierra 2500 HD | SL |
| 2006 | GMC | Sierra 3500 | SL |
| 2006 | GMC | Yukon | SL |
| 2006 | GMC | Yukon XL 1500 | SL |
| 2006-2009 | Chevrolet | Suburban 1500 | LTZ |
| 2006-2009 | GMC | Sierra 1500 | SL |
| 2007 | Chevrolet | Silverado 1500 Classic | LS |
| 2007 | Chevrolet | Silverado 1500 Classic | LT |
| 2007 | Chevrolet | Silverado 1500 Classic | SS |
| 2007 | Chevrolet | Silverado 1500 Classic | WT |
| 2007 | Chevrolet | Silverado 1500 HD Classic | LT |
| 2007 | Chevrolet | Silverado 2500 HD Classic | LS |
| 2007 | Chevrolet | Silverado 2500 HD Classic | LT |
| 2007 | Chevrolet | Silverado 2500 HD Classic | WT |
| 2007 | Chevrolet | Silverado 3500 Classic | LS |
| 2007 | Chevrolet | Silverado 3500 Classic | LT |
| 2007 | Chevrolet | Silverado 3500 Classic | WT |
| 2007 | GMC | Sierra 1500 Classic | Denali |
| 2007 | GMC | Sierra 1500 Classic | SL |
| 2007 | GMC | Sierra 1500 Classic | SLE |
| 2007 | GMC | Sierra 1500 Classic | SLT |
| 2007 | GMC | Sierra 1500 Classic | WT |
| 2007 | GMC | Sierra 1500 HD Classic | SLE |
| 2007 | GMC | Sierra 1500 HD Classic | SLT |
| 2007 | GMC | Sierra 2500 HD Classic | SL |
| 2007 | GMC | Sierra 2500 HD Classic | SLE |
| 2007 | GMC | Sierra 2500 HD Classic | SLT |
| 2007 | GMC | Sierra 2500 HD Classic | WT |
| 2007 | GMC | Sierra 3500 Classic | SL |
| 2007 | GMC | Sierra 3500 Classic | SLE |
| 2007 | GMC | Sierra 3500 Classic | SLT |
| 2007 | GMC | Sierra 3500 Classic | WT |
| 2007-2009 | Chevrolet | Tahoe | LTZ |
| 2007-2012 | Chevrolet | Avalanche | LS |
| 2007-2012 | Chevrolet | Avalanche | LT |
| 2007-2012 | Chevrolet | Avalanche | LTZ |
| 2007-2013 | Chevrolet | Silverado 1500 | LTZ |
| 2007-2013 | Chevrolet | Silverado 2500 HD | LTZ |
| 2007-2013 | GMC | Sierra 3500 HD | SLE |
| 2007-2013 | GMC | Sierra 3500 HD | SLT |
| 2007-2013 | GMC | Sierra 3500 HD | WT |
| 2008 | Cadillac | Escalade ESV | Platinum |
| 2008-2014 | Cadillac | Escalade | Platinum |
| 2010-2013 | Chevrolet | Silverado 1500 | LS |
| 2011-2014 | Cadillac | Escalade | Luxury |
| 2011-2014 | Cadillac | Escalade | Premium |
| 2013 | Chevrolet | Avalanche | Black Diamond LS |
| 2013 | Chevrolet | Avalanche | Black Diamond LT |
| 2013 | Chevrolet | Avalanche | Black Diamond LTZ |
| Detail | Value |
|---|---|
| Part Number | 46-80007 |
| Brand | aFe Power |
| Product Line | aFe BladeRunner |
| Material | Stainless Steel |
| Finish | Silver Powder Coat |
| Mounting | Direct bolt-on, OEM hardware |
| UPC | 802959468616 |
A charge pipe kit alone typically does not require a tune. A full front-mount intercooler upgrade on a heavily modified engine may benefit from a tune to take full advantage of the cooler charge temps. Consult your tuner when building a complete power package.
Can this intercooler handle increased boost pressure from an upgraded turbo?Yes. The aFe BladeRunner intercooler system is designed to support power levels well above the factory target. For extreme applications, verify core sizing matches your target power level and contact aFe Power for platform-specific guidance.
Will installation affect my factory boost control or DTC codes?No, provided all factory sensor ports are properly transferred or replicated in the new piping. The 46-80007 is designed to retain all OEM sensor locations. Follow the installation instructions carefully to avoid boost leaks that can trigger fault codes.
How do I check for boost leaks after installation?After installation, use a boost leak tester (pressurized air at low PSI through the intake) with the engine off to listen or feel for any leaks at all coupler joints. Fix any leaks before driving under boost.
Is this compatible with stock turbo upgrades or supporting mods?Yes. The 46-80007 is designed as a bolt-on replacement within the OEM chassis envelope. It is compatible with stock turbos and most popular turbo upgrade kits for the 1999-2003 GMC Sierra 1500. Confirm any dimensional clearances specific to larger turbo compressor housings before ordering.
Does this void my factory warranty?Under the Magnuson-Moss Warranty Act, a dealer must demonstrate a direct causal link between this modification and any specific failure to deny a warranty claim. However, on vehicles under factory powertrain warranty, consult your dealer before installing forced induction components.
What maintenance is required on aluminum intercooler piping?Inspect the coupler joints and clamps annually or after any hard boost session. Re-torque any clamps that show signs of movement. The powder coat finish is durable but can chip if impacted, so touch up exposed aluminum to prevent oxidation in high-salt environments.
What is the warranty on this product?aFe Power provides a limited manufacturer warranty on BladeRunner intercooler systems covering defects in materials and workmanship. Coverage does not include damage from improper installation, boost leaks, or use beyond the rated pressure range. Contact us for full warranty documentation.
WARNING: This product can expose you to chemicals including lead and phthalates, which are known to the State of California to cause cancer and reproductive harm. For more information go to www.P65Warnings.ca.gov.
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