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SKU: 46-20109 | UPC: 802959461297
aFe BladeRunner 3" Aluminum Cold Charge Pipe Black 2003-2007 Ford Diesel Trucks V8 6.0L
This aFe Power BladeRunner charge pipe replaces the restrictive factory intercooler outlet tube on 2003-2007 Ford F-Series Super Duty trucks and Excursion SUVs equipped with the 6.0L Power Stroke diesel V8. Mandrel-bent 3-inch aluminum construction outflows stock tubes by 45 percent while delivering 20 horsepower and 63 pounds per foot of torque gains on dyno tests. Lower exhaust gas temperatures by up to 100 degrees Fahrenheit for sustained power and engine protection during heavy towing or performance driving.
Key Features
- 3-Inch Mandrel-Bent Aluminum Tubing: Seamless black powder-coated design resists heat and corrosion while providing smooth airflow for maximum boost efficiency and throttle response.
- Performance Gains: Dyno-proven increases of 20 HP and 63 lb-ft torque with 45 percent greater flow over OEM tubes and EGT reduction up to 100°F for cooler intake charges.
- 4-Ply Heavy Duty Silicone Couplings: Reinforced multi-layer construction maintains tight seals under high boost pressure without cracking or blowing off.
- Constant Tension T-Bolt Clamps: Stainless steel clamps apply even pressure that adjusts with temperature changes to prevent leaks and ensure secure fit.
- 100% MIG-Welded Construction: Precision welds eliminate weak points with all stainless steel hardware included for direct bolt-on replacement and 2-year limited warranty.
Product Notes
- Direct replacement for factory intercooler outlet pipe with no cutting or permanent modifications required.
- Pair with aFe BladeRunner intake or full intercooler upgrade for compounded power gains on 6.0L Power Stroke engines.
- Product weight 5.3 pounds ships in compact packaging measuring 32 x 10 x 8 inches.
Installation Notes
- Professional installation recommended.
- Bolt-on design completes in under 1 hour using basic hand tools with all hardware provided.
- Compatible with stock turbocharger and intercooler setup on listed 6.0L diesel models.
This Part Fits
| Year | Make | Model | Submodel |
|---|---|---|---|
| 2003-2007 | Ford | F-250 Super Duty | XL |
| 2003-2007 | Ford | F-250 Super Duty | XLT |
| 2004-2007 | Ford | F-250 Super Duty | Harley-Davidson Edition |
| 2004-2007 | Ford | F-250 Super Duty | King Ranch |
| 2003-2007 | Ford | F-350 Super Duty | XL |
| 2003-2007 | Ford | F-350 Super Duty | XLT |
| 2003-2007 | Ford | F-350 Super Duty | King Ranch |
| 2003-2007 | Ford | F-350 Super Duty | Lariat |
| 2004-2007 | Ford | F-350 Super Duty | Harley-Davidson Edition |
| 2003-2007 | Ford | F-450 Super Duty | XL |
| 2003-2007 | Ford | F-450 Super Duty | XLT |
| 2003-2007 | Ford | F-450 Super Duty | Lariat |
| 2003-2007 | Ford | F-550 Super Duty | XL |
| 2003-2007 | Ford | F-550 Super Duty | XLT |
| 2003-2007 | Ford | F-550 Super Duty | Lariat |
| 2004-2005 | Ford | Excursion | Eddie Bauer |
| 2004-2005 | Ford | Excursion | Limited |
| 2004-2005 | Ford | Excursion | XLS |
| 2004-2005 | Ford | Excursion | XLT |
Why Choose aFe Power?
- Engineered and dyno-tested in the USA for real-world gains on Power Stroke diesel applications.
- Mandrel-bent aluminum components deliver durable high-flow performance without turbulence.
- Complete kits with premium hardware ensure leak-free operation and long-term reliability.
Frequently Asked Questions
-
Q: Will this fit my 2005 F-350 Super Duty 6.0L Power Stroke with stock turbo?
A: Yes it bolts directly to factory turbo and intercooler on all listed 2003-2007 Super Duty models with 6.0L diesel engine regardless of cab or bed configuration. -
Q: What material is the pipe made from and does it have a finish?
A: Constructed from thick-wall 6061-T6 aluminum tubing with a durable black powder coat finish that withstands underhood heat cycles and road debris. -
Q: What is the warranty and installation time?
A: Backed by a 2-year limited warranty with hassle-free bolt-on installation using included stainless clamps and couplers typically under 60 minutes.
Shipping & Handling
- Method: UPS Ground or FedEx
- Availability: In stock - ships same or next business day
- Packaging: Secure foam-lined box 32 x 10 x 8 inches
- Weight: 5.3 pounds
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