The aFe 46-20094-B is the hot- and cold-side aluminum charge-pipe kit for the 1999–2003 Ford F-250/F-350 7.3L turbo-diesel Power Stroke. It contains charge piping, not an intercooler core. The 2003 model year alone does not establish a 7.3L engine or the correct original connections.
| Years | Model | Exact engine / requirements |
|---|---|---|
| 1999–2003 | Ford F-250 / F-350 | 7.3L turbo-diesel Power Stroke only, exact original upper/lower charge connections; not a 2003 6.0L application |
46-20094-B: No exact installation manual or complete kit packing list was available on the current primary page or exact-document searches. The manufacturer lists supplied couplings/clamps but does not itemize their ends or quantities. The exact retailer FAQ explicitly excludes lower intercooler boots/clamps and calls for matched existing connections. Verify actual packing and lower-interface compatibility before installation; do not assume all new hoses, clamp sizes, sensor transfers, threaded ports, cutting requirements or numerical torque from another Power Stroke kit.
| Detail | Value |
|---|---|
| Manufacturer Part Number | 46-20094-B |
| Configuration | Hot- and cold-side charge piping with manufacturer-listed couplings/clamps; no intercooler core |
| Material | Mandrel-bent aluminum tubes with wrinkle-black powder coating; stainless steel describes the spring-loaded T-bolt clamps |
| Core and connections | No core included. Manufacturer lists compatibility with the original or appropriate aFe intercooler; actual lower connections must match. |
| Charge tubes | Nominal 3-inch hot and cold aluminum charge tubing; exact overall lengths and complete packing-list quantities not verified. |
| Original components | Exact lower intercooler-end boots/clamps must be checked against the installed intercooler; the retailer says those connections are not supplied. No verified exact sensor/retainer transfer procedure or new sensor is established. |
| Fastening / maintenance | No exact numerical torque, clamp-specific tightening method or mileage recheck interval was verified for this kit. Do not borrow the 6.0L, 6.4L or 6.7L instructions. |
| Emissions | The current exact manufacturer page states this product is not CARB exempt and is unavailable for purchase in California or use on vehicles registered with the California DMV. |
aFe Power develops application-specific intake, filtration, exhaust, cooling, tuning, suspension, drivetrain, and truck-performance components supported by product testing and documented installation requirements.
is the hot- and cold-side aluminum charge-pipe kit for the 1999–2003 Ford F-250/F-350 7.3L turbo-diesel Power Stroke. It contains charge piping, not an intercooler core. The 2003 model year alone does not establish a 7.3L engine or the correct original connections.
Does this include all new hot and cold piping?Hot- and cold-side charge piping with manufacturer-listed couplings/clamps; no intercooler core. Nominal 3-inch hot and cold aluminum charge tubing; exact overall lengths and complete packing-list quantities not verified.
Which original components must be retained?Exact lower intercooler-end boots/clamps must be checked against the installed intercooler; the retailer says those connections are not supplied. No verified exact sensor/retainer transfer procedure or new sensor is established.
Are all related Ford Power Stroke intercoolers interchangeable?No. Match exact model years, engine, valve, fan, support and pipe connections. The core-only and tube-equipped kits have different hardware and instructions.
Are the manufacturer performance claims guaranteed?No. Only the exact primary test claims stated above apply, with their test configuration and limitations. They are not guaranteed gains or a safe boost-setting recommendation.
Is a water/methanol system or new sensor included?No. A threaded port, vent or plug does not supply an injection controller, nozzle, pump or universal sensor. Confirm each accessory independently.
What are the torque, document and packing-list limitations?No exact numerical torque, clamp-specific tightening method or mileage recheck interval was verified for this kit. Do not borrow the 6.0L, 6.4L or 6.7L instructions. No exact installation manual or complete kit packing list was available on the current primary page or exact-document searches. The manufacturer lists supplied couplings/clamps but does not itemize their ends or quantities. The exact retailer FAQ explicitly excludes lower intercooler boots/clamps and calls for matched existing connections. Verify actual packing and lower-interface compatibility before installation; do not assume all new hoses, clamp sizes, sensor transfers, threaded ports, cutting requirements or numerical torque from another Power Stroke kit.
Is this intercooler CARB exempt?The current exact manufacturer page states this product is not CARB exempt and is unavailable for purchase in California or use on vehicles registered with the California DMV.
46-20094-B: resolve all stated source and hardware limitations before operating the vehicle.
California Proposition 65 warning: this product can expose you to chemicals known to the State of California to cause cancer and reproductive harm.
Shop aFe POWER intake systems, replacement filters, exhaust components, BladeRunner cooling parts and CONTROL chassis accessories at Black Ops Auto Works. Compare Momentum GT, Track Series and Magnum FORCE intake applications alongside Pro DRY S and Pro 5R filter choices. Choose a complete upgrade or a service component for the system already on your car, truck or SUV.Choose Your aFe Intake and FilterMomentum GT, Track Series and Magnum FORCECompare the intake housing, tubing, filter arrangement and finish offered for your engine. The collection includes Momentum GT applications, selected carbon-fiber Track Series systems and Magnum FORCE configurations. Each package supplies its own combination of induction components, so choose the design for the installation you want.Pro DRY S or Pro 5R Filter MediaPro DRY S uses oil-free media and skips the re-oiling step during service. Pro 5R is an oiled filter option with a different maintenance procedure. Choose a media configuration aFe off...
View aFe Products
Shop forced induction parts, turbochargers, supercharger kits, intercoolers and boost-control components at Black Ops Auto Works. Explore direct-fit upgrades and components for custom builds, plus blow off valves, wastegates, charge pipes, turbo inlets and replacement hardware. Match your engine, existing equipment and manufacturer part number to choose the right component for the job.The collection also includes Nitrous Express nitrous systems and Snow Performance water-methanol injection products. These are separate power-adder and charge-cooling options with their own fuel, control and installation requirements. A shared vehicle application does not make every component in a boosted build interchangeable.Shop Forced Induction Parts by SystemStart with the part of the system you are replacing or upgrading. A complete vehicle-specific kit, a standalone turbocharger and a replacement valve seal kit are different purchases; check the contents of the exact listing. Product family Wha...
View Forced Induction Products
Shop Ford F-250 exhaust, cooling, brake and chassis references at Black Ops Auto Works. Compare Borla gasoline exhaust applications, Powerstroke service components, Bilstein reservoir shocks and Wilwood front-brake references for a defined truck build or repair. Match exact generation, engine, drivetrain, cab, wheelbase and installed suspension first.Gasoline Exhaust or Powerstroke Cooling ServiceThe Borla S-Type cat-back title names a 7.3L gasoline, crew-cab short-bed, specified-wheelbase and single-rear-wheel application. Match every configuration detail before comparing exhaust choices. aFe radiator and Sinister coolant-feed references name distinct 6.7L Powerstroke applications, while a BD Diesel manifold names an older 7.3L Powerstroke. Gasoline and diesel references require separate engine, production and installed-connection checks.Suspension, Steering and Brake-System ChoicesBilstein reservoir-shock, Zone diesel front-coil, Tuff Country spring or bracket and Synergy steering...
View Ford F-250 Parts and Accessories Products
Shop Ford F-250 Super Duty parts for suspension upgrades, engine service and truck accessories at Black Ops Auto Works. Compare ICON systems, KYB shocks, Fleece fuel-filter assemblies and Mishimoto transmission coolers. Match generation, gas or diesel engine, drivetrain and installed suspension to the work being planned.ICON Systems and Shock-Service ChoicesICON titles separate production ranges, gas and diesel applications, stages and coilover conversions. Define the desired ride-height and complete suspension plan before comparing included arms, shocks, springs and expansion-pack contents. KYB references distinguish front/rear positions, production and drivetrain; preserve any chassis-cab exclusion. A spacer, stabilizer kit or component box is separate from a complete specified system.Powerstroke Filtration and Cooling ServiceFleece under-bed and engine-mounted fuel-filter assembly titles describe different locations and application ranges. Identify the actual engine, production a...
View Ford F-250 Super Duty Parts and Accessories Products
Shop Ford F-350 brake, cooling, suspension and axle references at Black Ops Auto Works. Compare DFC brake-service applications, Powerstroke cooling components and Bilstein or Tuff Country chassis references. Identify the truck’s generation, engine, drivetrain, body and actual installed axles before selecting a repair or build package.Brake Service Across Different ChassisDFC rotor and drum titles include older 2WD or 4WD F-350 applications explicitly excluding Super Duty. Match the actual hub, caliper or drum assembly and dimensions and retain those exclusions. Shared E-Series or other-make hydraulic references require explicit F-350 coverage. Choose axle-specific service and review supplied shoes, pads, hardware or hoses separately.Powerstroke Cooling and Engine ComponentsaFe radiator and Sinister turbo-coolant-feed titles name specific 6.7L Powerstroke applications, while a BD passenger-side manifold names an older 7.3L Powerstroke application. Match actual engine, production, cha...
View Ford F-350 Parts and Accessories Products
Shop Ford F-350 Super Duty suspension, cooling, fuel-service and truck-accessory references at Black Ops Auto Works. Compare ICON suspension systems, Fleece filter assemblies, Mishimoto coolers and cab-access choices around your truck’s intended use. Keep pickup or chassis-cab identity, single or dual rear wheels, engine and current suspension explicit.Suspension System or Shock-Service OrderICON titles separate generations, gas/diesel applications, stages and coilover conversion packages. Compare the complete spring, shock, arm and expansion-pack contents after the installer confirms the desired setup. KYB MonoMax and other shock references specify positions and configurations; a title excluding chassis cab must retain that exclusion. Hellwig rear-bar coverage and steering-stabilizer references need separate drivetrain and mounting checks.Fuel, Cooling and Exhaust ComponentsFleece engine-mounted and under-bed filter assemblies service different locations and production ranges. Mish...
View Ford F-350 Super Duty Parts and Accessories Products
Shop intercoolers, charge pipes, couplers, fabrication cores and related charge-cooling hardware at Black Ops Auto Works. Compare Mishimoto, aFe, do88, CSF, Wagner, Garrett, GrimmSpeed, AMS and other listed references for the actual cooling system. Choose a complete kit or identify the specific component being replaced before building the order.Complete Assemblies Versus Fabrication CoresThis selection includes complete vehicle-specific intercoolers and kits as well as individual components. AMS high-mount F-150 references, GrimmSpeed top-mount kits and do88 packages have their own installation scope. Compare actual supplied pipes, seals and brackets rather than assuming every cooler package is identical.Garrett air-to-air and air-to-liquid cores serve defined cooling architectures and fabrication projects. A bare core requires a compatible complete installation; it is separate from a finished vehicle-specific kit. Core size or a supported-power designation does not guarantee the en...
View Intercooler Components Products
Shop charge pipes, boost-tube systems, throttle-body hoses and intercooler plumbing at Black Ops Auto Works. Compare aFe, Mishimoto, do88, Injen, WCFab, GrimmSpeed, PERRIN and other listed references for the actual turbo, cooler and intake arrangement. Choose a single pipe or a complete routing package before comparing finish and nominal diameter.Hot-Side, Cold-Side and Throttle ConnectionsHot-side pipes carry compressed air from the turbo toward the cooler, while cold-side references connect the cooled-air path toward the engine. A throttle-body hose is a more specific connection piece. Select the actual location rather than assuming every pipe kit replaces both sides.Injen Cobalt SS/Dart, GrimmSpeed WRX, aFe Jeep/Ram HO and APR Q3 hose references have distinct application and connection requirements. Compare retained factory pieces and the exact kit’s couplers, brackets and sensor fittings.do88 Cooler and Throttle-Body Configurationsdo88 Audi RS3/TT RS and MQB pressure-pipe refere...
View Intercooler Pipe Kits Products
