-20%
aFe Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td) aFe AFE46-40094
aFe Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td) aFe AFE46-40094
aFe Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td) aFe AFE46-40094
aFe Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td) aFe AFE46-40094
Click to zoom in

aFe Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td)

aFe
AFE46-40094
802959464656
Headers & Manifolds
3 Units In Stock
$ 861.25 $ 689.00
$ 689.00

This aFe exhaust component is the Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td) for 2004-2005 Ford Excursion. Verify body style, engine, drivetrain, wheelbase or cab-and-bed configuration, pipe diameter, connection point, tip finish, emissions status, and required hardware.

Key Features

  • Material: stainless steel, TIG-welded joints.
  • Mandrel-bent tubing for consistent interior diameter.
  • Direct bolt-on using factory mounting points and hangers.
  • Reduces backpressure for measurable power and torque gains.
  • Aggressive exhaust note without excessive drone at highway speed.
  • aFe Performance Exhaust performance header (46-40094).

Fitment

Years Make Model Application
2004-2005 Ford Excursion Eddie Bauer
2004-2005 Ford Excursion Limited
2004-2005 Ford Excursion XLS
2004-2005 Ford Excursion XLT
2004-2007 Ford F-250 Super Duty Harley-Davidson Edition
2004-2007 Ford F-250 Super Duty King Ranch
2003-2007 Ford F-250 Super Duty XL
2003-2007 Ford F-250 Super Duty XLT
2004-2007 Ford F-350 Super Duty Harley-Davidson Edition
2003-2007 Ford F-350 Super Duty King Ranch
2003-2007 Ford F-350 Super Duty Lariat
2003-2007 Ford F-350 Super Duty XL

Specifications

Brand aFe Power
Manufacturer Part Number 46-40094
Product Type Headers & Manifolds
Condition New
Configuration Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td)
Material stainless steel, TIG-welded joints
Tip finish polished stainless
Detail Value
Product Line aFe Performance Exhaust
Mounting Factory hangers and OEM bolt positions
UPC 802959464656
Key Features Material stainless steel, TIG-welded joints Mandrel-bent tubing for consistent interior diameter
WARNING This product can expose you to chemicals including lead and phthalates, which are known to the State of California to cause cancer and reproductive harm. For more information go to www.P65Warnings.ca.gov.

What's Included

One new aFe headers & manifold in the exact configuration and quantity identified by this listing. Hardware, clamps, couplers, gaskets, sensors, wiring, fluids, calibration, and accessories are included only when expressly stated.

About aFe Power

aFe Power develops application-specific intake, filtration, exhaust, cooling, tuning, suspension, drivetrain, and truck-performance components supported by product testing and documented installation requirements.

Important Disclosures

  • California Proposition 65 warning: this product can expose you to chemicals known to the State of California to cause cancer and reproductive harm.

Related Parts

Frequently Asked Questions

Will the Bladerunner Manifolds Exhaust for Ford Diesel Trucks 03-07 V8-6.0L (td) fit my 2004-2005 Ford Excursion (aFe 46-40094)?
Match the complete vehicle, engine, drivetrain, cab and bed or wheelbase, body style, factory connection point, and any listed exclusions.

Does installation require cutting or welding?
Requirements depend on the exact system and vehicle. Review aFe's current instructions before disassembly; some configurations are bolt-on while others require trimming or professional fabrication.

Will this exhaust change sound level?
Sound depends on system type, pipe diameter, resonators, mufflers, engine, and other modifications. Confirm the exact configuration and local sound requirements.

Does this exhaust retain required emissions equipment?
Only when the exact product is designed around the original catalysts, DPF, or other equipment. Confirm current emissions classification before installation.

Installation Instructions

  1. Confirm aFe part number 46-40094, the complete vehicle or specification-based application, and all required supporting components.
  2. Allow the exhaust to cool, support the vehicle safely, and compare every pipe, hanger, flange, sensor, and included clamp before removing factory parts.
  3. Assemble the system loosely from the fixed connection points, align tips and clearances, then tighten hardware in the manufacturer's sequence.
  4. Check for leaks, contact, sensor faults, and loose hardware after the first complete heat cycle.
aFe

aFe

Shop aFe Power cold air intakes, air filters, exhaust systems, intercoolers, charge pipes, tuning modules, suspension parts, drivetrain components, and truck accessories. Match every part by exact aFe manufacturer number and verify the complete vehicle, engine, drivetrain, emissions classification, dimensions, and included hardware before ordering. Cold Air Intakes and Performance Filters Choose an aFe intake by exact vehicle and engine application, then compare tube design, sensor provisions, housing configuration, emissions status, and filter media. Pro DRY S dry media is serviced without filter oil, while oiled media options follow their own cleaning and re-oiling procedures. Replacement and universal filters must be matched by flange size, panel dimensions, seal design, height, and airflow direction. aFe Power Exhaust Systems and Emissions Fitment Cat-back, axle-back, DPF-back, header, downpipe, mid-pipe, and related exhaust parts can vary by body style, cab and bed, wheelbase...

View aFe Products
Exhaust Systems

Exhaust Systems

Shop performance exhaust systems, cat-backs, axle-backs, headers, mufflers, and exhaust tips at Black Ops Auto Works. Compare options from Borla, CORSA, Solo Performance, AWE, MagnaFlow, MBRP, Kooks, Akrapovic, Invidia, and other brands. Find complete systems and individual components for muscle cars, performance SUVs, trucks, imports, and European vehicles. Cat-Back and Axle-Back Exhaust Systems Choose the exhaust section that matches your project. Cat-back systems generally replace the exhaust downstream of the catalytic converter, while axle-back systems replace the rear section. Exact connection points and package contents vary by vehicle. Compare muffler design, pipe diameter, exit location, tip configuration, and compatibility with existing exhaust components. Exhaust for HEMI, SRT, Trackhawk, and Hellcat Vehicles This collection includes exhaust options for selected Jeep Grand Cherokee SRT and Trackhawk, Dodge Durango SRT and Hellcat, Dodge Charger, Chrysler 300, and Ram appl...

View Exhaust Systems Products
Ford Excursion Parts and Accessories

Ford Excursion Parts and Accessories

Find Ford Excursion cabin and exterior protection by year, trim and seating layout. Second-row, third-row and behind-seat cargo coverage are separate interior choices. Passenger Rows and Cargo Layout Match the liner to the actual seating row and floor configuration. A cargo liner specified behind the third seat does not describe coverage with every seat arrangement. Compare the number of pieces and exact vehicle application. A center-hump mat or front floor-mat package is separate from full passenger and cargo protection. Mud Guards and Universal Flaps For molded guards, preserve exact trim, body and front/rear application. Related Super Duty pickup coverage still needs explicit Excursion coverage. For universal flaps, compare width, mounting space and tire coverage. Check whether brackets and fasteners are included before planning installation. Choose Your Part Record year, trim and seating arrangement. Match passenger row and cargo boundary. Preserve molded-guard trim and positio...

View Ford Excursion Parts and Accessories Products
Ford F-250 Super Duty Parts and Accessories

Ford F-250 Super Duty Parts and Accessories

Choose Ford F-250 Super Duty parts by exact production, engine, drivetrain and installed body configuration. Preserve pickup and cab-chassis distinctions wherever a component requires them. Chassis and Assembly Identification Record full vehicle details and the actual component being replaced. Include axle, suspension or brake changes instead of assuming original equipment. Compare mounting, connections and clearance with exact manufacturer coverage. Shared Super Duty branding does not establish every application across models or years. Accessory and Service-Package Scope For bed and cabin pieces, identify cab, bed dimensions, seating layout and installed equipment. Compare the areas and mounting systems the package covers. For mechanical repairs, establish whether a service piece or complete assembly is needed. Review supplied hardware and installation requirements with the actual component references. Choose Your Part Record exact Super Duty production and drivetrain. Identify pi...

View Ford F-250 Super Duty Parts and Accessories Products
Ford F-350 Super Duty Parts and Accessories

Ford F-350 Super Duty Parts and Accessories

Find Ford F-350 Super Duty bed, cabin and suspension accessories by actual chassis and installed equipment. Fuel-service components also need the exact engine and production application. Bed and Cabin Package Coverage Match bed length, liner boundaries and tailgate contents. A full liner, bed mat and front floor-liner set serve different areas. Compare cab and seating-row coverage and preserve hood-protector production ranges. Check mounting hardware and the exact pieces supplied. Air-Spring and Fuel-Service Applications For air-spring kits, preserve drivetrain and chassis restrictions. Compare complete all-in-one controls with a spring-and-bracket package; supplemental support does not change vehicle weight ratings. For an engine-mounted fuel-filter assembly, identify exact diesel engine and production coverage. A housing assembly and replacement element have different contents and service requirements. Choose Your Part Record year, cab, bed and drivetrain. Compare liner and prote...

View Ford F-350 Super Duty Parts and Accessories Products
Headers & Manifolds

Headers & Manifolds

Performance headers and exhaust manifolds for gas and diesel platforms are stocked at Black Ops Auto Works. Shop long-tube headers, shorty headers, turbo manifolds, and diesel exhaust manifolds for Mustang, Camaro, Ram HEMI trucks, Ford Powerstroke, Dodge Cummins, and GM Duramax platforms. Every product is filterable by tube diameter, header length, and vehicle year, make, model, and engine so the correct fitment ships the first time. Black Ops Auto Works carries 459 header and manifold SKUs across gas and diesel applications. What This Category Covers Performance headers and exhaust manifolds are among the most effective bolt-on upgrades for improving exhaust scavenging, increasing horsepower, and giving your engine a more aggressive exhaust note. Whether you are building a street machine, a track car, or a diesel work truck, the right header or manifold set unlocks real performance gains across the RPM range. Long-Tube Versus Shorty Headers Long-tube headers route exhaust prim...

View Headers & Manifolds Products
Military & First Responder Discounts

Military & First Responder Discount Program

Black Ops Auto Works proudly honors active duty military, veterans, National Guard, reserves, police officers, firefighters, and EMTs with an exclusive 5% discount on all performance parts and carbon fiber upgrades. Verify instantly and start saving today.

Learn More & Apply

Your cart

×