aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td) aFe AFE46-90088
aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td) aFe AFE46-90088
aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td) aFe AFE46-90088
aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td) aFe AFE46-90088
aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td) aFe AFE46-90088
aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td) aFe AFE46-90088
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aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td)

aFe
AFE46-90088
802959468258
EGR Coolers
20+ Units In Stock - Ships Next Business Day
aFe, Cooling, EGR Coolers, Engine
$ 328.00
$ 328.00

SKU: 46-90088 | UPC: 802959468258

aFe Power BladeRunner EGR Cooler 04-07 Ford Diesel Trucks V8-6.0L (td)

This aFe Power BladeRunner EGR Cooler replaces factory units on 2004-2007 Ford trucks with 6.0L Power Stroke diesel engines including F-250 Super Duty F-350 Super Duty and Excursion models. Built from new stainless steel it delivers consistent exhaust gas cooling with resistance to clogging for longer service life and better engine protection. TIG-welded connections ensure leak-free performance without cutting or modifications.

Key Features

  • Durable Stainless Steel Construction: All-new components resist corrosion and fatigue for extended reliability in harsh diesel environments
  • 6 Thick-Wall Heat Exchanger Tubes: Heavy-duty tubes prevent soot buildup and clogging maintaining cooling efficiency over time
  • TIG-Welded Construction: Precision welds outperform brazed joints reducing failure risk and improving overall durability
  • Direct Fitment: Bolts directly into OEM locations on 04-07 Ford 6.0L trucks with no cutting drilling or adjustments required
  • No Core Charge: Purchase without returning old part simplifying the replacement process and saving time

Product Notes

  • Gasket kit required for installation available separately as aFe part 46-90075
  • Designed for turbo-diesel applications only verify engine size before purchase
  • Ships in protective packaging weighing 12.1 lbs with box dimensions 24 x 16 x 10 inches

Installation Notes

  • Professional installation recommended.
  • Requires separate gasket kit 46-90075 for complete EGR cooler removal and replacement
  • Direct OEM fit uses factory mounting points and hardware

This Part Fits

Year Make Model Submodel
2004-2005 Ford Excursion Eddie Bauer
2004-2005 Ford Excursion Limited
2004-2005 Ford Excursion XLS
2004-2005 Ford Excursion XLT
2004-2007 Ford F-250 Super Duty Harley-Davidson Edition
2004-2007 Ford F-250 Super Duty King Ranch
2004-2007 Ford F-250 Super Duty XL
2004-2007 Ford F-250 Super Duty XLT
2004-2007 Ford F-350 Super Duty Harley-Davidson Edition
2004-2007 Ford F-350 Super Duty King Ranch
2004-2007 Ford F-350 Super Duty Lariat
2004-2007 Ford F-350 Super Duty XL
2004-2007 Ford F-350 Super Duty XLT

Why Choose aFe Power?

  • Proven leader in diesel performance parts for Ford Power Stroke engines
  • High-quality materials engineered for heavy-duty applications
  • Direct-fit designs backed by rigorous testing for real-world durability

Frequently Asked Questions

  • Q: Will this EGR cooler fit my 2006 F-250 Super Duty with 6.0L diesel?
    A: Yes it provides direct bolt-on fitment for all 2004-2007 Ford F-250 Super Duty models equipped with the 6.0L V8 turbo diesel engine regardless of trim
  • Q: What material is used in this cooler?
    A: Constructed entirely from durable stainless steel with thick-wall heat exchanger tubes and TIG-welded joints for maximum corrosion resistance and strength
  • Q: Do I need additional parts for installation?
    A: Gasket kit part number 46-90075 is required and sold separately it includes all seals needed for EGR cooler removal and installation

Shipping & Handling

  • Method: UPS Ground or FedEx Ground
  • Availability: In stock - ships same or next business day
  • Packaging: Secure OEM-style box dimensions 24 x 16 x 10 inches
  • Weight: 12.1 lbs
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