aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L aFe AFE48-46202
aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L aFe AFE48-46202
aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L aFe AFE48-46202
aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L aFe AFE48-46202
aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L aFe AFE48-46202
aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L aFe AFE48-46202
aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L aFe AFE48-46202
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aFe Twisted Steel Header SS-409 HDR Jeep Wrangler TJ 00-06 I6-4.0L

aFe
AFE48-46202
802959480038
Headers & Manifolds
2 Units In Stock - Ships Next Business Day
$ 871.00
$ 871.00

SKU: 48-46202 | UPC: 802959480038

aFe Power 00-06 Jeep Wrangler TJ 4.0L Twisted Steel 409 Stainless Steel Header

The aFe Power Twisted Steel Header features 409 stainless steel construction and short tube design for 2000-2006 Jeep Wrangler TJ models with 4.0L inline-six engines. This header uses pulse control technology with optimized tube lengths and mitered collectors to increase exhaust flow velocity and power output throughout the RPM range. It installs as a direct bolt-on replacement with no vehicle modifications required.

Key Features

  • 409 Stainless Steel Tubing: 14-gauge material with 1.5-inch primary tubes provides corrosion resistance and durability for long-term performance in harsh conditions
  • Pulse Control Technology: Engineered tube lengths and CNC mandrel bends ensure smooth exhaust pulses for improved scavenging and consistent power gains
  • TIG Welded Construction: Precision welds create leak-free seals and maintain structural integrity under high heat and pressure
  • Thick Head Flange: 1/2-inch flange matches OEM port shape for perfect sealing and retention of all factory emission components
  • Limited Lifetime Warranty: Backed by aFe Power for peace of mind on every mile driven

Product Notes

  • Direct bolt-on design uses existing factory hardware and mounting points
  • Maintains all original equipment emission compliance features
  • Proudly engineered and manufactured in Corona California

Installation Notes

  • Professional installation recommended.
  • Bolt-on fit requires no cutting or welding on vehicle
  • Compatible with OEM gaskets and hardware included

This Part Fits

Year Make Model Submodel
2000-2006 Jeep Wrangler Sport
2000-2004 Jeep Wrangler Sahara
2003-2006 Jeep Wrangler Rubicon
2005-2006 Jeep Wrangler SE
2004-2006 Jeep Wrangler Unlimited
2005-2006 Jeep Wrangler Unlimited Rubicon
2006 Jeep Wrangler 65th Anniversary Edition

Why Choose aFe Power?

  • Over 20 years of exhaust engineering expertise focused on Jeep applications
  • 100 percent made in USA with premium materials for reliable results
  • Proven designs tested for real-world power and emissions compliance

Frequently Asked Questions

  • Q: Does this header fit all 2000-2006 Jeep Wrangler TJ 4.0L engines?
    A: Yes it fits all TJ models with the 4.0L inline-six including Sport Sahara Rubicon SE Unlimited and 65th Anniversary trims with direct bolt-on installation
  • Q: What material is used and how thick is the tubing?
    A: Constructed from 14-gauge 409 stainless steel with 1.5-inch primary tubes for strength and resistance to rust
  • Q: What warranty coverage is provided?
    A: Comes with aFe Power limited lifetime warranty covering manufacturing defects when installed and used properly

Shipping & Handling

  • Method: UPS Ground or FedEx Ground
  • Availability: In stock - ships same or next business day
  • Packaging: Securely boxed 32 x 14 x 14 inches
  • Weight: 18 lbs
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