Photo - Primary
Photo - out of package
Photo - out of package
Click to zoom in

BD Diesel 04.5-07 Dodge Cummins 5.9L Exhaust Elbow Turbo Cast

BD Diesel
BDD1045100
19025024311
Intake Manifolds
3 Units In Stock - Ships Next Business Day
$ 112.95
$ 112.95

SKU: 1045100 | UPC: 19025024311

BD Diesel 04.5-07 Dodge Cummins 5.9L Exhaust Elbow Turbo Cast

Replace cracked or missing turbocharger outlet elbows on your 2004.5-2007 Dodge Ram 2500 and 3500 trucks with the BD Diesel 1045100 cast elbow and clamp kit. This direct-fit part restores proper exhaust flow and turbo mounting for 5.9L Cummins engines. Engineered to handle high exhaust temperatures and prevent leaks that reduce power.

Key Features

  • Cast Iron Construction: High-strength material resists cracking under heat and pressure for long-term durability in diesel applications
  • V-Band Clamp Kit: Secure stainless steel clamp and gasket ensure airtight seal between turbo and elbow without warping
  • Direct OEM Replacement: Matches factory dimensions for bolt-on installation without modifications on 5.9L Cummins
  • Thick Wall Design: Reinforced walls handle stock and modified turbo boost levels up to 50 psi
  • Precision Machined Flanges: Perfect alignment with exhaust manifold and turbocharger housing eliminates leaks and vibrations

Product Notes

  • Ideal for trucks reverting to stock turbo or repairing damaged factory elbows
  • Kit includes elbow, V-band clamp, and sealing gasket for complete assembly
  • Packaged to prevent shipping damage with protective foam inserts

Installation Notes

  • Professional installation recommended.
  • Remove stock elbow by loosening V-band clamp and manifold bolts. clean mating surfaces before install
  • Uses factory hardware. torque V-band clamp to 65 ft-lbs and manifold bolts to 28 ft-lbs

This Part Fits

Year Make Model Submodel
2004-2007 Dodge Ram 2500 ST
2004-2007 Dodge Ram 2500 SLT
2005-2007 Dodge Ram 2500 Laramie
2006-2007 Dodge Ram 2500 Sport
2006-2007 Dodge Ram 2500 TRX4
2004-2007 Dodge Ram 3500 ST
2004-2007 Dodge Ram 3500 SLT
2004-2007 Dodge Ram 3500 Laramie
2006-2007 Dodge Ram 3500 Sport
2007 Dodge Ram 3500 TRX4

Why Choose BD Diesel?

  • Over 50 years of diesel performance engineering for Cummins engines
  • Cast in controlled USA foundries for consistent quality and strength
  • Backed by limited 12-month/24,000-mile warranty against defects

Frequently Asked Questions

  • Q: Does this fit 2004 Dodge Ram Cummins trucks?
    A: Yes, fits 2004.5 (mid-year) through 2007 Ram 2500/3500 5.9L VP/HO Cummins pickups and cab/chassis models
  • Q: What material is the elbow made from?
    A: Heavy-duty cast iron with machined stainless V-band flange, rated for exhaust temps over 1500°F
  • Q: Is installation hardware included?
    A: Yes, full kit has V-band clamp, gasket, and uses existing manifold bolts. full instructions provided

Shipping & Handling

  • Method: UPS Ground or FedEx Ground
  • Availability: In stock - ships same or next business day
  • Packaging: Secure cardboard box measuring 12in x 12in x 10in
  • Weight: 10 lbs shipping weight

Request For Information

Have questions about ? Fill out the form below and we'll get back to you by the next business day.
BD Diesel High-Performance Parts and Turbo Solutions

BD Diesel High-Performance Parts and Turbo Solutions

BD Diesel has been building high-performance diesel drivetrain parts since 1972, making them one of the most trusted names in the diesel truck aftermarket. Their lineup covers everything from turbocharger upgrades to exhaust brakes and transmission components, with engineering designed for trucks that work hard pulling trailers, hauling loads, or running down the strip. Popular Upgrades BD Diesel exhaust brakes are among the most popular products in the catalog, giving diesel truck owners dramatically better engine braking on grades and during heavy towing. Their upgraded turbo solutions for Cummins, Duramax, and PowerStroke platforms are also a top seller for owners looking for more boost response and reliability under sustained load. What BD Diesel products are best for towing? For towing applications, BD Diesel exhaust brakes and transmission cooler kits are the most impactful upgrades. The exhaust brake slows the vehicle using backpressure so your service brakes last longer on l...

View BD Diesel High-Performance Parts and Turbo Solutions Products
Engine

Engine

This engine parts collection covers oil catch cans, thermostats, thermostat housings, radiator components, coolant accessories, engine covers, fuse box covers, cap covers, throttle bodies, supercharger pulleys, idler pulleys, tensioner pulleys, and engine bay dress-up parts for trucks, SUVs, muscle cars, boosted builds, high-horsepower street cars, and performance vehicles that need better reliability, cooling, airflow, oil control, and under-hood styling. The collection is particularly strong for Dodge Challenger, Charger, Durango, Jeep Grand Cherokee Trackhawk, and Ram TRX platforms running 6.2L Hellcat, 6.4L HEMI, and 5.7L HEMI engines, where oil catch can and cooling upgrades address known OEM weaknesses in the PCV and thermal management systems. Import performance platforms including GM LS-based builds, Chevrolet Camaro, and Corvette applications are also represented through Mishimoto, CSF, and ZPE GripTec product lines. Builders who invest in engine bay organization and reliab...

View Engine Products
Intake Manifold Components

Intake Manifold Components

Welcome to our Intake Manifold Components collection, where performance meets precision. Our curated selection features top-quality components essential for enhancing your engine's functionality and efficiency. Why Choose Our Intake Manifold Components? High Quality: Each component is manufactured to meet the highest industry standards. Enhanced Performance: Our products are designed to optimize airflow, leading to improved engine performance. Durability: Built to withstand extreme temperatures and pressures, ensuring longevity and reliability. Wide Selection: Choose from a variety of components tailored to fit different vehicle models and specifications. Featured Components Explore some of our standout products in the Intake Manifold Components collection: Intake Manifolds Throttle Bodies Gaskets and Seals Manifold Spacers Performance Kits Shop with Confidence Whether you're a professional mechanic or a DIY enthusiast, our Intake Manifold Components are designed t...

View Intake Manifold Components Products
Intake Manifolds

Intake Manifolds

Welcome to our Intake Manifolds collection! Here, you will find a wide range of high-quality intake manifolds that are essential for optimizing your engine's performance. Why Choose Our Intake Manifolds? Enhanced Performance: Our intake manifolds are designed to improve airflow and maximize engine efficiency. Durability: Made from high-grade materials to withstand extreme conditions and provide long-lasting performance. Custom Fit: Available for various makes and models, ensuring a perfect fit for your vehicle. Easy Installation: Most of our products come with comprehensive installation guides for a hassle-free setup. Featured Products Discover some of our top-rated intake manifolds: Performance Intake Manifold A: Boost your engine's horsepower and torque with this state-of-the-art design. Eco-Friendly Intake Manifold B: Achieve a balance of performance and fuel efficiency with our eco-conscious option. Custom Fit Intake Manifold C: Tailored for specific vehicle models t...

View Intake Manifolds Products
Military & First Responder Discounts

Military & First Responder Discount Program

Black Ops Auto Works proudly honors active duty military, veterans, National Guard, reserves, police officers, firefighters, and EMTs with an exclusive 5% discount on all performance parts and carbon fiber upgrades. Verify instantly and start saving today.

Learn More & Apply

Your cart

×