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Borla XR-1 Racing Sportsman 3.5in. Outlet / 3.5in Inlet Oval Muffler - 5in Diameter x 15in Length-Borla-BOR40946
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Borla XR-1 Racing Sportsman 3.5in. Outlet / 3.5in Inlet Oval Muffler - 5in Diameter x 15in Length

Borla
BOR40946
808422409469
Muffler
20 Units In Stock - Ships Next Business Day
$ 216.99 $ 193.99
$ 193.99

SKU: 40946   |   UPC: 808422409469

Borla XR-1 Sportsman Racing Muffler 3.5in Center Inlet/3.5in Center Outlet 4.5x7.88in Oval x 16in Body 40946

The Borla 40946 XR-1 Sportsman muffler delivers racing-level performance with a compact oval design: 4.5in width x 7.88in height x 16in body length, 21in overall length, and 3.5in center inlet/center outlet. This universal reversible muffler suits custom exhaust builds on performance cars, trucks, off-road vehicles, and race applications. Gain power, torque, better fuel economy, and the signature Borla exhaust note that excites with every throttle pull.

Key Features

  • Reversible Design: Mount inlet/outlet from either end for easy adaptation to any exhaust layout.
  • T-304 Stainless Steel: Corrosion-resistant material ensures durability in harsh racing and off-road conditions.
  • 100% Welded Construction: Provides structural integrity to handle high heat and pressure without leaks.
  • Free-Flow Internal Design: Reduces backpressure for measurable horsepower and torque increases.
  • CFF Acoustic Core: High-temperature fiber controls sound levels while maintaining aggressive racing tone.

Product Notes

  • Compact oval shape fits tight spaces under vehicles with limited clearance.
  • Mill finish allows brushing or polishing for custom appearance.
  • Ships ready for pipe connection; includes no tips.

Installation Notes

  • Professional installation recommended.
  • Reversible orientation simplifies routing in custom setups.
  • Compatible with standard 3.5in exhaust piping; clamps or welding required.

This Part Fits

Year Make Model Submodel
Universal Universal Performance/Racing Vehicles Custom Exhaust Builds

Why Choose Borla?

  • Leaders in stainless steel exhaust since pioneering systems for classics like Ferrari and Rolls-Royce.
  • Engineered for power gains, torque, fuel efficiency, and engine protection across street, off-road, and track.
  • Delivers the thrill of raw power and heart-pounding exhaust sound in every application.

Frequently Asked Questions

  • Q: Does this muffler fit specific vehicles?
    A: Yes, universal design with reversible ends works for custom installs on cars, trucks, SUVs, and race cars using 3.5in piping.
  • Q: What material is used and does it rust?
    A: Made from T-304 austenitic stainless steel for rust resistance and lifelong performance in extreme conditions.
  • Q: What warranty covers this muffler?
    A: Borla provides a limited lifetime warranty against defects in materials and workmanship.

Shipping & Handling

  • Method: UPS Ground or FedEx
  • Availability: In stock - ships same or next business day
  • Packaging: Protective cardboard box, 22in L x 10in W x 10in H
  • Weight: 11 lbs (shipping weight 12 lbs)

Request For Information

Have questions about Borla XR-1 Racing Sportsman 3.5in. Outlet / 3.5in Inlet Oval Muffler - 5in Diameter x 15in Length? Fill out the form below and we'll get back to you by the next business day.
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Military & First Responder Discount Program

Black Ops Auto Works proudly honors active duty military, veterans, National Guard, reserves, police officers, firefighters, and EMTs with an exclusive 5% discount on all performance parts and carbon fiber upgrades. Verify instantly and start saving today.

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