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Mandrel-Bent Aluminum Intercooler Piping That Unlocks the Full Potential of Your Cobalt SS Turbo System
The Injen SES7027ICPBLK is a complete black intercooler piping kit engineered specifically for the 2008-2010 Chevrolet Cobalt SS 2.0L Turbocharged four-cylinder. The factory intercooler piping on the Cobalt SS is a known restriction, relying on stock-diameter tubing and rubber connections that degrade under sustained boost pressure and elevated temperatures. The SES7027ICPBLK replaces both the hot and cold side intercooler pipes with mandrel-bent aluminum tubing, pairs them with Injen's automotive-grade silicone couplers, and secures everything with stainless steel band clamps. The result is a boost path that flows more efficiently, resists heat and pressure-induced degradation, and delivers dyno-proven gains of 16.1 horsepower and 18.7 ft-lbs of torque over the factory setup. The SES7027ICPBLK is designed to work with both the stock Cobalt SS intercooler and the Injen performance intercooler, and it backs every component with Injen's Limited Lifetime Warranty.
Key Features
- Mandrel-bent aluminum intercooler piping eliminates flow restrictions from factory steel tubing
- Covers both hot side and cold side intercooler pipe runs for a complete boost path upgrade
- Automotive-grade silicone couplers provide superior resistance to heat, pressure, fuel, and oil compared to standard silicone
- Stainless steel band clamps with inner protective liner prevent coupler damage during tightening
- Dyno-proven gains of 16.1 HP and 18.7 ft-lbs of torque on the 2008-2010 Cobalt SS 2.0L Turbo
- Compatible with the stock Cobalt SS intercooler and the Injen performance intercooler
- Black finish on the SES7027ICPBLK for a clean, stealth engine bay appearance
- Backed by the Injen Limited Lifetime Warranty
- Note: This product is Non-CARB compliant and not legal for sale or use in California
Fitment
| Year Range | Make | Model | Trim |
|---|---|---|---|
| 2008-2010 | Chevrolet | Cobalt | SS |
Specifications
| Detail | Value |
|---|---|
| Brand | Injen Technology |
| Part Number (MPN) | SES7027ICPBLK |
| UPC | 843115015459 |
| Finish | Black |
| Pipe Material | Mandrel-bent aluminum |
| Coupler Material | Automotive-grade silicone |
| Clamp Type | Stainless steel band clamps with inner protective liner |
| Coverage | Hot side and cold side intercooler pipes |
| HP Gain (Dyno) | +16.1 HP |
| Torque Gain (Dyno) | +18.7 ft-lbs |
| Intercooler Compatibility | Stock and Injen performance intercooler |
| Fitment | 2008-2010 Chevrolet Cobalt SS 2.0L Turbo |
| CARB Status | Non-CARB compliant (not legal for CA street use) |
| Warranty | Injen Limited Lifetime Warranty |
| Prop 65 | Yes |
What's Included
- Hot side intercooler pipe (mandrel-bent aluminum, black)
- Cold side intercooler pipe (mandrel-bent aluminum, black)
- Automotive-grade silicone couplers
- Stainless steel band clamps with inner protective liner
- All required hardware
- Installation instructions
About Injen Technology
Injen Technology has been engineering performance air and fluid management components in the USA since 1996. Known for their cold air intake systems, intercooler piping kits, and exhaust systems, Injen products are developed using real-world testing and dyno validation. Every Injen component is covered by their Limited Lifetime Warranty, a direct reflection of the confidence they place in their engineering and manufacturing standards.
Related Parts on Our Site
- See all available Injen performance parts in our catalog for additional upgrades for your Cobalt SS build
FAQ
What is the SES7027ICPBLK?The Injen SES7027ICPBLK is a black intercooler piping kit for the 2008-2010 Chevrolet Cobalt SS 2.0L Turbocharged engine. It replaces both the hot and cold side factory intercooler pipes with mandrel-bent aluminum tubing, paired with automotive-grade silicone couplers and stainless steel clamps for a complete boost path upgrade.
What are the dyno-proven power gains from the SES7027ICPBLK?Injen's dyno testing shows gains of 16.1 horsepower and 18.7 ft-lbs of torque over the factory intercooler piping on the 2008-2010 Cobalt SS 2.0L Turbo. Results may vary depending on vehicle condition, supporting modifications, and testing environment.
Will the Injen SES7027ICPBLK work with my stock Cobalt SS intercooler?Yes. The SES7027ICPBLK is designed to work with both the factory Chevrolet Cobalt SS intercooler and the Injen performance intercooler, making it a straightforward upgrade regardless of whether you have upgraded the core yet.
What is the difference between the SES7027ICPBLK and the SES7027ICP?The SES7027ICPBLK features a black finish on the aluminum piping, while the SES7027ICP is the polished version. Both kits use the same mandrel-bent aluminum construction, silicone couplers, and stainless steel clamps. The choice is purely aesthetic based on your engine bay preference.
Does the Injen SES7027ICPBLK require any additional tuning after installation?The SES7027ICPBLK is an intercooler piping kit and does not change fueling or boost pressure targets on its own. No tune is required solely for this installation. However, if you are combining it with other forced induction upgrades that alter boost levels, an ECU tune would be appropriate for those modifications.
Why does the Injen SES7027ICPBLK use automotive-grade silicone couplers instead of standard silicone?Injen's automotive-grade silicone couplers are formulated for superior resistance to heat, pressure, fuel, and oil exposure. Standard silicone couplers can degrade under the sustained temperature and pressure cycles of a turbocharged application, leading to cracks and boost leaks. Injen's couplers are designed to prevent those failures over the long term.
Is the SES7027ICPBLK legal for use in California?No. The Injen SES7027ICPBLK is Non-CARB compliant and is not legal for sale or use on California streets. It is intended for off-road or track use only in California. Customers outside California should verify local emissions regulations before purchase.
Does the SES7027ICPBLK come with a warranty?Yes. The Injen SES7027ICPBLK is covered by Injen's Limited Lifetime Warranty against defects in workmanship and materials under normal use conditions. This warranty is non-transferable and requires proper installation per Injen's included instructions.
Installation Instructions
- Allow the engine to cool completely before beginning work. The intercooler system operates at elevated temperatures.
- Disconnect the negative battery terminal for safety.
- Locate and loosen the factory intercooler pipe clamps on both the hot side and cold side connections. Slide the old pipes and couplers free from the intercooler and turbocharger or throttle body connections.
- Test-fit the Injen SES7027ICPBLK hot side and cold side aluminum pipes to confirm alignment with your intercooler and engine connections before installing the couplers.
- Slide the included Injen automotive-grade silicone couplers over each pipe end and position the stainless steel band clamps loosely in place.
- With all connections positioned correctly, hand-tighten the clamps evenly before applying final torque to ensure no coupler distortion.
- Tighten all band clamps to the specification provided in the included Injen instructions. Do not overtighten.
- Reconnect the battery, start the engine, and inspect all intercooler pipe connections for boost leaks under load before returning the vehicle to normal use.
WARNING: This product can expose you to chemicals including lead and phthalates, which are known to the State of California to cause cancer and reproductive harm. For more information go to www.P65Warnings.ca.gov.
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