USA Standard Gear ZK D80-B Dana 80 Master Overhaul Kit
USA Standard Gear master overhaul kits deliver every component required for a full Dana 80 differential rebuild in one package. This kit fits Dana 80 differentials with 4.375 inch outer diameter carrier bearings found in 1999-2015 Ford F-350 Super Duty and E-350 models. Get precise parts that ensure reliable performance and correct gear setup without hunting for individual pieces.
Key Features
- Full Bearing Kit – Carrier and pinion bearings with cups and cones for smooth rotation and durability
- Seal Package – Pinion and axle seals to prevent fluid leaks and contamination
- Shim Assortment – Pinion depth and carrier preload shims for exact backlash and preload
- Pinion Components – Nut crush sleeve yoke seal for proper installation torque
- Hardware Included – Ring gear bolts marking compound thread locker
- 4.375in OD Specific – Designed exclusively for 1998 and newer Ford Dana 80 applications
Specifications
| Detail | Value |
|---|---|
| Brand | USA Standard Gear |
| Type | Master Overhaul Kit |
| Compatibility | Dana 80 Differential 4.375in OD Carrier 98+ Ford |
| MPN | ZK D80-B |
| Axle Model | Dana 80 Rear |
| Weight | 12.65 lbs |
| Shipping Dimensions | 12 x 10 x 8 inches |
| Country of Origin | Taiwan |
| Warranty | Limited Lifetime |
Whats Included
- 2 Carrier bearing cones 2 carrier bearing cups
- Pinion front bearing cone cup rear bearing cone cup
- Pinion seal axle seals
- Pinion shims carrier shims
- Pinion nut crush sleeve
- Ring gear bolts marking compound install kit
Product Notes
- Fits Dana 80 with 4.375in OD carrier only on 1998 and newer Fords
- Verify differential carrier size before purchase
- Professional rebuild experience recommended for setup
This Part Fits
| Year Range | Make | Model | Notes |
|---|---|---|---|
| 1999 | Ford | E-350 Econoline Club Wagon | Chateau |
| 1999 | Ford | E-350 Econoline Club Wagon | Custom |
| 1999 | Ford | E-350 Econoline Club Wagon | XLT |
| 2000-2010 | Ford | E-350 Super Duty | Base |
| 2006 | Ford | E-350 Super Duty | Chateau |
| 2000,2006-2010 | Ford | E-350 Super Duty | XL |
| 2006-2010 | Ford | E-350 Super Duty | XLT |
| 2009-2010 | Ford | F-350 Super Duty | Cabela's |
| 2008-2009 | Ford | F-350 Super Duty | FX4 |
| 2004-2010 | Ford | F-350 Super Duty | Harley-Davidson Edition |
| 2003-2015 | Ford | F-350 Super Duty | King Ranch |
| 1999-2015 | Ford | F-350 Super Duty | Lariat |
| 2013-2015 | Ford | F-350 Super Duty | Platinum |
| 1999-2015 | Ford | F-350 Super Duty | XL |
| 1999-2015 | Ford | F-350 Super Duty | XLT |
Why Choose USA Standard Gear?
- Precise components matched to OEM specs
- Complete kits reduce ordering errors
- Proven reliability in heavy duty applications
- Affordable path to like new differential performance
Frequently Asked Questions
- Q: What differential models does ZK D80-B fit?
- A: Dana 80 with 4.375in OD carrier on 1998+ Ford trucks listed in fitment
- Q: Are ring and pinion gears included?
- A: No this is an overhaul kit only bearings seals shims and hardware
- Q: What tools are needed for install?
- A: Dial indicator arbor press bearing pullers and gear setup tools recommended
Shipping & Handling
- Method: UPS Ground
- Availability: In stock – ships same or next business day
- Packaging: Durable corrugated box 12x10x8 inches 12.65 lbs
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