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SKU: 29261 | UPC: 690092153816
Vibrant ER309L TIG Weld Wire SS .062in Thick (1.6mm) 39.5in Long Rod 1 Lb Box for Performance Exhaust
Vibrant ER309L TIG weld wire consists of premium stainless steel rods for fabricating high performance exhaust systems. These rods join 304 stainless to 409 stainless or mild steel components found in custom exhausts for cars trucks and race vehicles. The result is durable welds that resist corrosion and high heat in demanding applications.
Key Features
- ER309L Alloy: Filler metal designed for welding dissimilar stainless steels like 304 to 409 ensuring reliable fusion and strength
- 0.062in Diameter (1.6mm): Matches thin wall exhaust tubing for clean precise penetration without burn through
- 39.5in Rod Length: Allows continuous welding runs to reduce downtime and improve efficiency during fabrication
- 1 Lb Box Quantity: Delivers approximately 28 rods providing sufficient material for multiple exhaust projects
- Low Carbon Formula: Reduces risk of intergranular corrosion for welds that hold up under exhaust temperatures and moisture
Product Notes
- Store rods in original packaging away from humidity to maintain weld quality
- Clean all joint surfaces to remove oils dirt or scale before welding
- Net weight 1 lb includes approximately 28 rods in protective box
Installation Notes
- Professional installation recommended.
- Use TIG welder with pure argon shielding gas at 80-120 amps depending on thickness
- Compatible with standard TIG torches and stainless steel exhaust hardware
This Part Fits
| Year | Make | Model | Submodel |
|---|---|---|---|
| Universal | All | Exhaust Fabrication | 304/409 SS Systems |
| Universal | All | Custom Exhaust | Cars Trucks Race |
Why Choose Vibrant?
- Established leader supplying motorsports and street performance builders
- Consistent material purity for repeatable weld results
- Engineered specifically for automotive exhaust demands
Frequently Asked Questions
-
Q: What metals does ER309L weld best
A: Ideal for 304 stainless to 409 stainless or mild steel in exhaust tubing and flanges -
Q: What is the rod diameter and length
A: 0.062in (1.6mm) thick with each rod measuring 39.5in long for versatile use -
Q: What welding process and gas
A: TIG GTAW process with 100% argon gas no preheat needed for thin sections
Shipping & Handling
- Method: UPS Ground
- Availability: In stock - ships same or next business day
- Packaging: 1 lb cardboard box 12in L x 3.5in W x 1.25in H
- Weight: 1.1 lbs
Fabrication
Fabrication parts and materials provide the raw components needed to build, repair, and modify custom exhaust systems, turbocharger plumbing, intercooler piping, fuel system lines, oil routing, and engine bay heat management on performance and competition vehicles. Stainless steel tubing, titanium tubing, aluminum charge piping, mandrel bends, pie cuts, flanges, merge collectors, V-band clamps, O2 sensor bungs, AN fittings, PTFE hose kits, braided fuel and oil lines, heat shields, and welding supplies are the backbone of any serious custom fabrication project. Professional fabricators, race team mechanics, and advanced DIY builders who want full control over exhaust routing, charge pipe layout, or fuel system plumbing choose raw fabrication materials rather than pre-bent kits because custom fabrication allows fitment solutions that no universal kit can accommodate. Brands including Vibrant Performance, Ticon Industries, Stainless Bros, Radium Engineering, Fragola, and DEI provide th...
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Vibrant
Shop premium Vibrant Performance parts at Black Ops Auto Works, your trusted source for Vibrant exhaust components, resonators, mandrel bends, silicone couplers, hump hoses, AN fittings, PTFE hose ends, fabrication parts, fuel system fittings, and performance plumbing components. Vibrant Performance is known for producing high-quality exhaust fabrication and fluid transfer products engineered for fitment, durability, airflow, and race-ready reliability. Whether you are building a turbo setup, custom exhaust, intercooler piping system, fuel system, hot side charge pipe, or full race car, Vibrant products deliver the precision and performance serious builders demand. Shop Vibrant Exhaust, Fabrication & Performance Plumbing Parts At Black Ops Auto Works, we carry a wide selection of Vibrant Performance fabrication parts and plumbing components for street, race, drift, off-road, and custom builds. Popular Vibrant Product Categories: Exhaust Components & Resonators – Stainless ...
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