SKU: YG D80-354 | UPC: 883584240761
Yukon Gear High Performance Gear Set For Dana 80 in a 3.54 Ratio Fits 1988-2015 Chevy Ford Dodge GMC Trucks
Yukon Gear YG D80-354 delivers a complete ring and pinion gear set for Dana 80 axles in heavy-duty trucks and vans including Ford F-350 Super Duty, Chevrolet C/K3500, Dodge Ram 3500, and GMC C/K3500 from 1988 to 2015. This 3.54 ratio setup uses high-grade steel and precision engineering to cut friction and heat for reliable power transfer during high-torque demands and extended use. Pair it with bigger tires or added horsepower for confident performance on and off road.
Key Features
- Precision Gear Tooth Finish: Reduces friction and heat buildup for smoother operation and longer life under heavy loads.
- High-Grade Steel Construction: Both ring and pinion made from premium 8620 steel alloy for maximum strength and durability.
- OEM-Style Fitment: Designed to exact factory specifications for easy installation in Dana 80 carriers.
- State-of-the-Art Engineering: Developed with advanced design processes and validated in two in-house quality labs.
- Versatile Ratio Options: Part of Yukon's widest lineup to match your build needs perfectly.
- Proven Reliability: Handles high horsepower, large tires, and demanding conditions without compromise.
Specifications
| Detail | Value |
|---|---|
| Brand | Yukon Gear & Axle |
| Type | Ring & Pinion Gear Set |
| Compatibility | Dana 80 Axle / Ford F-350 Chevy C/K3500 Dodge Ram GMC 3500 Series |
| Gear Ratio | 3.54:1 |
| MPN | YG D80-354 |
| Weight | 27 lbs |
| Shipping Weight | 32 lbs |
| Shipping Dimensions | 19 x 19 x 7 inches |
| Country of Origin | USA |
| Warranty | 1 Year against manufacturing defects. Y.E.S. lifetime protection plan available |
Whats Included
- Ring Gear
- Pinion Gear
Product Notes
- Professional installation required with proper gear setup tools for backlash, preload, and pattern check
- Master install kit with bearings, races, seals, and shims sold separately and highly recommended
- Follow Yukon break-in procedure: 15 min idling, 500 mile no tow/haul, change fluid, then 500 more miles
- Compatible with most Dana 80 lockers and carriers. verify carrier break for 3.54 ratio
This Part Fits
| Year Range | Make | Model | Notes |
|---|---|---|---|
| 1994-1997,1999-2000 | Chevrolet | C3500 | Base |
| 1992-1998 | Chevrolet | C3500 | Cheyenne |
| 1999-2000 | Chevrolet | C3500 | LS |
| 1992 | Chevrolet | C3500 | Scottsdale |
| 1992-1998 | Chevrolet | C3500 | Silverado |
| 1996-2007 | Chevrolet | Express 3500 | Base |
| 1996-2007 | Chevrolet | Express 3500 | LS |
| 2006-2007 | Chevrolet | Express 3500 | LT |
| 1992-1995 | Chevrolet | G30 | Beauville |
| 1992-1995 | Chevrolet | G30 | Chevy Van |
| 1992-1995 | Chevrolet | G30 | Hi-Cube |
| 1992-1995 | Chevrolet | G30 | Sportvan |
| 1994-1997 | Chevrolet | K3500 | Base |
| 1990-1998 | Chevrolet | K3500 | Cheyenne |
| 1990-1992 | Chevrolet | K3500 | Scottsdale |
| 1990-1998 | Chevrolet | K3500 | Silverado |
| 1997-1999 | Chevrolet | P30 | Base |
| 1995-1998 | Dodge | B3500 | Base |
| 1994-2002 | Dodge | Ram 2500 | Base |
| 1999-2003 | Dodge | Ram 2500 Van | Base |
| 1994-2002 | Dodge | Ram 3500 | Base |
| 1992-1998 | Ford | E-350 Econoline | Base |
| 1988-1991 | Ford | E-350 Econoline | Custom |
| 1988-1998 | Ford | E-350 Econoline | XL |
| 1999 | Ford | E-350 Econoline Club Wagon | Chateau |
| 1999 | Ford | E-350 Econoline Club Wagon | Custom |
| 1999 | Ford | E-350 Econoline Club Wagon | XLT |
| 2000-2010 | Ford | E-350 Super Duty | Base |
| 2006 | Ford | E-350 Super Duty | Chateau |
| 2000,2006-2010 | Ford | E-350 Super Duty | XL |
| 2006-2010 | Ford | E-350 Super Duty | XLT |
| 1997 | Ford | F-250 HD | XL |
| 1997 | Ford | F-250 HD | XLT |
| 1997 | Ford | F-350 | Base |
| 1988-1992 | Ford | F-350 | Custom |
| 1995 | Ford | F-350 | Eddie Bauer |
| 1995-1996 | Ford | F-350 | Special |
| 1988-1997 | Ford | F-350 | XL |
| 1993-1997 | Ford | F-350 | XLT |
| 1988-1992 | Ford | F-350 | XLT Lariat |
| 2009-2010 | Ford | F-350 Super Duty | Cabela's |
| 2008-2009 | Ford | F-350 Super Duty | FX4 |
| 2004-2010 | Ford | F-350 Super Duty | Harley-Davidson Edition |
| 2003-2015 | Ford | F-350 Super Duty | King Ranch |
| 1999-2015 | Ford | F-350 Super Duty | Lariat |
| 2013-2015 | Ford | F-350 Super Duty | Platinum |
| 1999-2015 | Ford | F-350 Super Duty | XL |
| 1999-2015 | Ford | F-350 Super Duty | XLT |
| 1992-1993 | GMC | C3500 | Sierra |
| 1994-2000 | GMC | C3500 | Sierra SL |
| 1992-2000 | GMC | C3500 | Sierra SLE |
| 1994-2000 | GMC | C3500 | Sierra SLT |
| 1992-1993 | GMC | C3500 | Sierra SLX |
| 1990-1993 | GMC | K3500 | Sierra |
| 1994-2000 | GMC | K3500 | Sierra SL |
| 1990-2000 | GMC | K3500 | Sierra SLE |
| 1994-2000 | GMC | K3500 | Sierra SLT |
| 1990-1993 | GMC | K3500 | Sierra SLX |
| 1997-1999 | GMC | P3500 | Base |
Why Choose Yukon Gear?
- Engineered and tested in two dedicated in-house quality labs for consistent performance
- High-grade materials and processes built for high torque and extended racing
- Broadest gear ratio availability to fit any drivetrain rebuild or upgrade
- Full warranty coverage including optional lifetime no-questions-asked Y.E.S. Plan
Frequently Asked Questions
- Q: What installation components are needed with YG D80-354?
- A: A master bearing and install kit is required, including carrier/preload bearings, pinion bearing, crush sleeve, seal, and shims.
- Q: What break-in process should I follow?
- A: Idle 15 minutes first drive, no towing for 500 miles, change gear oil, repeat 500 miles easy driving.
- Q: Does this fit with differential lockers?
- A: Yes, compatible with selectable lockers like Yukon Grizzly or Detroit Lockers in Dana 80.
Shipping & Handling
- Method: UPS Ground or FedEx Ground
- Availability: In stock – ships same or next business day
- Packaging: Heavy-duty corrugated box with foam inserts for gear protection
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