Yukon Gear Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)-Differential Overhaul Kits-Yukon Gear & Axle-883584140412-
Yukon Gear Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)-Differential Overhaul Kits-Yukon Gear & Axle-883584140412-
Click to zoom in

Yukon Gear Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)

YUKYK D80-A
883584140412
Differential Overhaul Kits
20+ Units In Stock - Ships Next Business Day
$ 827.89
$ 827.89

SKU: YK D80-A / UPC: 883584140412

Yukon Gear YK D80-A Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)

Yukon Gear Master Overhaul Kit YK D80-A contains all high-quality components required to rebuild Dana 80 differentials with 4.125 inch outer diameter ring gear. This kit fits heavy-duty vehicles including 1988-2007 Chevrolet C3500, K3500, Express 3500, Ford F-350, E-350 Econoline, Dodge Ram 3500, and GMC C3500, K3500. Timken bearings ensure long-lasting performance during demanding off-road and towing applications.

Key Features

  • Timken Bearings & Races – Precision-engineered for carrier and pinion positions with maximum durability
  • Complete Shim Kit – Allows exact gear setup and backlash adjustment
  • High-Quality Seals – Pinion seal prevents fluid leaks and contamination
  • Ring Gear Bolts & Pinion Nut – Grade 8 hardware secures critical components
  • Marking Compound & Brush – Essential for accurate gear contact pattern checks
  • Thread Locking Compound – Prevents vibration-induced loosening

Specifications

Detail Value
Brand Yukon Gear & Axle
Type Master Overhaul Kit
Compatibility Dana 80 Differential (4.125" Ring Gear OD)
Axle Position Rear
Weight 11 lbs
Shipping Dimensions 14 x 12 x 6 inches
Country of Origin USA
Warranty Limited Lifetime

Whats Included

  • Carrier bearings and races (Timken)
  • Pinion bearings and races (Timken)
  • Pinion seal
  • Complete shim kit
  • Ring gear bolts
  • Pinion nut
  • Crush sleeve (if applicable)
  • Oil baffles and slingers (if applicable)
  • Thread locking compound
  • Marking compound with brush
  • Gasket or gasket maker (if applicable)

Product Notes

  • Designed exclusively for Dana 80 differentials with 4.125 inch OD ring gear
  • Special order item, allow 3-5 business days for processing
  • Kit researched for exact application fitment across multiple heavy-duty platforms

This Part Fits

Year Range Make Model Notes
1994-1997,1999-2000 Chevrolet C3500 Base
1992-1998 Chevrolet C3500 Cheyenne
1999-2000 Chevrolet C3500 LS
1992 Chevrolet C3500 Scottsdale
1992-1998 Chevrolet C3500 Silverado
1996-2007 Chevrolet Express 3500 Base
1996-2007 Chevrolet Express 3500 LS
2006-2007 Chevrolet Express 3500 LT
1992-1995 Chevrolet G30 Beauville
1992-1995 Chevrolet G30 Chevy Van
1992-1995 Chevrolet G30 Hi-Cube
1992-1995 Chevrolet G30 Sportvan
1994-1997 Chevrolet K3500 Base
1990-1998 Chevrolet K3500 Cheyenne
1990-1992 Chevrolet K3500 Scottsdale
1990-1998 Chevrolet K3500 Silverado
1997-1999 Chevrolet P30 Base
1995-1998 Dodge B3500 Base
1994-2002 Dodge Ram 2500 Base
1999-2003 Dodge Ram 2500 Van Base
1994-2002 Dodge Ram 3500 Base
1992-1998 Ford E-350 Econoline Base
1988-1991 Ford E-350 Econoline Custom
1988-1998 Ford E-350 Econoline XL
1997 Ford F-250 HD XL
1997 Ford F-250 HD XLT
1997 Ford F-350 Base
1988-1992 Ford F-350 Custom
1995 Ford F-350 Eddie Bauer
1995-1996 Ford F-350 Special
1988-1997 Ford F-350 XL
1993-1997 Ford F-350 XLT
1988-1992 Ford F-350 XLT Lariat
1992-1993 GMC C3500 Sierra
1994-2000 GMC C3500 Sierra SL
1992-2000 GMC C3500 Sierra SLE
1994-2000 GMC C3500 Sierra SLT
1992-1993 GMC C3500 Sierra SLX
1992-1993 GMC K3500 Sierra
1994-2000 GMC K3500 Sierra SL
1992-2000 GMC K3500 Sierra SLE
1994-2000 GMC K3500 Sierra SLT
1992-1993 GMC K3500 Sierra SLX
1997-1999 GMC P3500 Base

Why Choose Yukon Gear?

  • More application-specific kits than any competitor
  • Timken bearings for proven reliability
  • Everything needed to complete the job in one package
  • Extensive research ensures perfect fit for your differential

Frequently Asked Questions

  • Q: Does this kit fit Dana 80 differentials only?
  • A: Yes, specifically for Dana 80 with 4.125 inch OD ring gear
  • Q: Are Timken brand bearings used?
  • A: Yes, all bearings and races are Timken for high quality
  • Q: Is a crush sleeve included?
  • A: Crush sleeve is included if applicable to your application

Shipping & Handling

  • Method: UPS Ground / FedEx Ground
  • Availability: Special order – ships in 3-5 business days
  • Packaging: Secure manufacturer box with protective padding

Request For Information

Have questions about Yukon Gear Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)? Fill out the form below and we'll get back to you by the next business day.
Differential Overhaul Kits

Differential Overhaul Kits

Differential Overhaul Kits are stocked at Black Ops Auto Works for Silverado, Sierra, F-150, Super Duty, Ram, Mustang, Jeep Wrangler, Gladiator, Toyota, GM, Ford, Dana, and AAM axle applications. Shop master overhaul kits, differential rebuild kits, pinion bearings, carrier bearings, races, seals, shims, crush sleeves, pinion nuts, ring gear bolts, marking compound, and installation hardware for the correct vehicle and build goal. Every product is filterable by year, make, model, trim, engine, and drivetrain so the correct part ships the first time. Black Ops Auto Works carries 152 Differential Overhaul Kits SKUs across bearings, seals, shims, axle families, carrier setups, gear installations, and rebuild hardware. What This Differential Overhaul Kit Collection Covers Complete rebuild parts for common axles Differential overhaul kits group the wear items and setup hardware needed for a thorough axle rebuild. Depending on the kit, contents can include pinion and carrier bearings,...

View Differential Overhaul Kits Products
Differentials & Components

Differentials & Components

Differentials and components at Black Ops Auto Works include diff braces, diff covers, rebuild and overhaul kits, differential bushings and mounts, limited-slip differentials, yokes, and final drive gears built for street, towing, off-road, and racing applications. Black Ops Auto Works carries 1,332 drivetrain SKUs from Yukon Gear and Axle, ARB, OS Giken, SuperPro, and Per4mance Development, spanning Hellcat and Trackhawk platforms, trucks, Jeep Wrangler, and sport compacts. What This Collection Covers This collection combines fifteen related differential and drivetrain categories, including diff braces, diff covers and gaskets, rebuild and overhaul kits, install kits, seal kits, bushings, mounts, housings, dropouts, spider gears, yokes, complete differentials, and final drive gears. Product Types in This Collection Shoppers will find billet differential braces for high-horsepower RWD platforms, nodular iron and aluminum diff covers, master overhaul kits, differential-to-cradle ...

View Differentials & Components Products
Drivetrain

Drivetrain

Drivetrain parts for high-horsepower Mopar, truck, Jeep, and import platforms are stocked at Black Ops Auto Works. Shop differentials, axles, driveshafts, clutch kits, flywheels, flexplates, shifters, transmission components, ring and pinion gears, differential braces, and driveline hardware for Hellcat, Trackhawk, TRX, HEMI, LS, LT, Coyote, and turbocharged import platforms. Every drivetrain part is filterable by vehicle platform, drivetrain layout, transmission type, and power level so the correct part ships the first time. Black Ops Auto Works carries 4,765 drivetrain SKUs across differentials, axles, clutches, and transmission hardware. What This Category Covers The drivetrain transfers power from the engine to the wheels and includes the transmission, clutch, driveshafts, axles, differentials, ring and pinion gears, wheel hubs, wheel bearings, U-joints, shifters, mounts, and bushings. Upgrading these components improves power delivery, durability, and reliability under incr...

View Drivetrain Products
Yukon Gear & Axle

Yukon Gear & Axle

Yukon Gear and Axle drivetrain parts are stocked at Black Ops Auto Works for GM, Ford, Chrysler, Ram, and Jeep platforms. Shop ring and pinion sets, positraction and locker units, axle overhaul kits, differential covers, driveshafts, and manual transmission rebuild components for Dana 60/61, GM 8.2/8.5/8.6/9.5, Ford 8.8/9/10.25/10.5, and Chrysler 8.25/9.25 inch axles. Yukon parts are proven in extreme-duty use, including King of the Hammers and Moab rock crawling events, and every part here is filterable by axle size, gear ratio, and spline count. Black Ops Auto Works carries 1122 Yukon Gear and Axle SKUs across ring and pinion, differential, and axle rebuild categories. What This Brand Covers Yukon Gear and Axle builds ring and pinion sets, differential carriers, positraction and locking differentials, axle shafts, bearing and seal kits, driveshafts, and manual transmission rebuild components for domestic trucks, SUVs, and Jeeps. The brand is best known for supporting extreme-d...

View Yukon Gear & Axle Products
Military & First Responder Discounts

Military & First Responder Discount Program

Black Ops Auto Works proudly honors active duty military, veterans, National Guard, reserves, police officers, firefighters, and EMTs with an exclusive 5% discount on all performance parts and carbon fiber upgrades. Verify instantly and start saving today.

Learn More & Apply

Your cart

×