Yukon Gear Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)-Differential Overhaul Kits-Yukon Gear & Axle-883584140412-
Yukon Gear Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)-Differential Overhaul Kits-Yukon Gear & Axle-883584140412-
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Yukon Gear Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)

YUKYK D80-A
883584140412
Differential Overhaul Kits
20+ Units In Stock - Ships Next Business Day
$ 827.89
$ 827.89

SKU: YK D80-A / UPC: 883584140412

Yukon Gear YK D80-A Master Overhaul Kit For Dana 80 Diff (4.125 in OD Only)

Yukon Gear Master Overhaul Kit YK D80-A contains all high-quality components required to rebuild Dana 80 differentials with 4.125 inch outer diameter ring gear. This kit fits heavy-duty vehicles including 1988-2007 Chevrolet C3500, K3500, Express 3500, Ford F-350, E-350 Econoline, Dodge Ram 3500, and GMC C3500, K3500. Timken bearings ensure long-lasting performance during demanding off-road and towing applications.

Key Features

  • Timken Bearings & Races – Precision-engineered for carrier and pinion positions with maximum durability
  • Complete Shim Kit – Allows exact gear setup and backlash adjustment
  • High-Quality Seals – Pinion seal prevents fluid leaks and contamination
  • Ring Gear Bolts & Pinion Nut – Grade 8 hardware secures critical components
  • Marking Compound & Brush – Essential for accurate gear contact pattern checks
  • Thread Locking Compound – Prevents vibration-induced loosening

Specifications

Detail Value
Brand Yukon Gear & Axle
Type Master Overhaul Kit
Compatibility Dana 80 Differential (4.125" Ring Gear OD)
Axle Position Rear
Weight 11 lbs
Shipping Dimensions 14 x 12 x 6 inches
Country of Origin USA
Warranty Limited Lifetime

Whats Included

  • Carrier bearings and races (Timken)
  • Pinion bearings and races (Timken)
  • Pinion seal
  • Complete shim kit
  • Ring gear bolts
  • Pinion nut
  • Crush sleeve (if applicable)
  • Oil baffles and slingers (if applicable)
  • Thread locking compound
  • Marking compound with brush
  • Gasket or gasket maker (if applicable)

Product Notes

  • Designed exclusively for Dana 80 differentials with 4.125 inch OD ring gear
  • Special order item, allow 3-5 business days for processing
  • Kit researched for exact application fitment across multiple heavy-duty platforms

This Part Fits

Year Range Make Model Notes
1994-1997,1999-2000 Chevrolet C3500 Base
1992-1998 Chevrolet C3500 Cheyenne
1999-2000 Chevrolet C3500 LS
1992 Chevrolet C3500 Scottsdale
1992-1998 Chevrolet C3500 Silverado
1996-2007 Chevrolet Express 3500 Base
1996-2007 Chevrolet Express 3500 LS
2006-2007 Chevrolet Express 3500 LT
1992-1995 Chevrolet G30 Beauville
1992-1995 Chevrolet G30 Chevy Van
1992-1995 Chevrolet G30 Hi-Cube
1992-1995 Chevrolet G30 Sportvan
1994-1997 Chevrolet K3500 Base
1990-1998 Chevrolet K3500 Cheyenne
1990-1992 Chevrolet K3500 Scottsdale
1990-1998 Chevrolet K3500 Silverado
1997-1999 Chevrolet P30 Base
1995-1998 Dodge B3500 Base
1994-2002 Dodge Ram 2500 Base
1999-2003 Dodge Ram 2500 Van Base
1994-2002 Dodge Ram 3500 Base
1992-1998 Ford E-350 Econoline Base
1988-1991 Ford E-350 Econoline Custom
1988-1998 Ford E-350 Econoline XL
1997 Ford F-250 HD XL
1997 Ford F-250 HD XLT
1997 Ford F-350 Base
1988-1992 Ford F-350 Custom
1995 Ford F-350 Eddie Bauer
1995-1996 Ford F-350 Special
1988-1997 Ford F-350 XL
1993-1997 Ford F-350 XLT
1988-1992 Ford F-350 XLT Lariat
1992-1993 GMC C3500 Sierra
1994-2000 GMC C3500 Sierra SL
1992-2000 GMC C3500 Sierra SLE
1994-2000 GMC C3500 Sierra SLT
1992-1993 GMC C3500 Sierra SLX
1992-1993 GMC K3500 Sierra
1994-2000 GMC K3500 Sierra SL
1992-2000 GMC K3500 Sierra SLE
1994-2000 GMC K3500 Sierra SLT
1992-1993 GMC K3500 Sierra SLX
1997-1999 GMC P3500 Base

Why Choose Yukon Gear?

  • More application-specific kits than any competitor
  • Timken bearings for proven reliability
  • Everything needed to complete the job in one package
  • Extensive research ensures perfect fit for your differential

Frequently Asked Questions

  • Q: Does this kit fit Dana 80 differentials only?
  • A: Yes, specifically for Dana 80 with 4.125 inch OD ring gear
  • Q: Are Timken brand bearings used?
  • A: Yes, all bearings and races are Timken for high quality
  • Q: Is a crush sleeve included?
  • A: Crush sleeve is included if applicable to your application

Shipping & Handling

  • Method: UPS Ground / FedEx Ground
  • Availability: Special order – ships in 3-5 business days
  • Packaging: Secure manufacturer box with protective padding

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