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Thermal R&D A/B/C910-C downpipe back exhaust for 2020-2027 Ford Explorer ST
2.5 inch T304 stainless steel downpipe back exhaust system for 2020-2027 Ford Explorer ST
2.5 inch T304 stainless steel exhaust system with mid pipe for 2020-2027 Ford Explorer ST
Black ceramic coated dual exhaust tips for Thermal R&D Ford Explorer ST downpipe back exhaust
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2020+ Explorer ST - 2.5" Downpipe Back Exhaust w/Midpipe - Black Tips

Thermal R&D
A/B/C 910-C
Catback
20+ Units In Stock - Ships Next Business Day
$ 1,680.00 $ 1,599.00
$ 1,599.00

More Sound Under Throttle, None Of It At Cruise

The A/B/C 910-C is Thermal R&D's 2.5 inch downpipe back exhaust system for the 3.0L EcoBoost Explorer ST, replacing everything from the catalytic converter outlets forward through the mid pipes for a more complete flow upgrade than a catback alone. Black coated 4 inch dual angle cut tips finish the look at the rear valance.

Key Features

  • The A/B/C 910-C uses a 2.5 inch T304 stainless steel downpipe back design with mid pipes included
  • Replaces factory flex pipes and mid pipes that are known to fail prematurely on the Explorer ST
  • True Helmholtz Technology eliminates drone at cruising speed
  • Mill finish tubing and center muffler with a brush finish rear muffler
  • Black coated 4 inch dual angle cut tips
  • The A/B/C 910-C bolts to OEM catalytic converters and downpipes using factory hangers, tips fit the OEM valance

Fitment Table

Year Range Make Model Trim
2020-2026 Ford Explorer ST

Specifications

Detail Value
Manufacturer Part Number A/B/C 910-C
Pipe Diameter 2.5 inch
Material T304 Stainless Steel
Tip Style 4 inch dual angle cut, black coated
System Type Downpipe back with mid pipes
Drone Control True Helmholtz Technology
Warranty Lifetime
Country of Origin Manufactured in the USA

What's Included

  • Front pipes and replacement mid pipe assembly
  • Center muffler section with mill finish tubing
  • Rear muffler section with black coated tips
  • Factory style hangers and clamps for a bolt on install

About Thermal R&D

Thermal R&D engineers every exhaust system around real world frequency testing rather than a generic muffler swap. For the Explorer ST platform, Thermal identified the factory flex pipe and mid pipe as a recurring failure point and built the A/B/C 910-C direct replacement into the downpipe back design so owners solve a durability issue while upgrading sound and flow at the same time.

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FAQ

What is the A/B/C 910-C?

The A/B/C 910-C is Thermal R&D's 2.5 inch downpipe back exhaust system for the 2020-2026 Ford Explorer ST, including new mid pipes and finished with black coated tips.

Does this system replace the factory mid pipes?

Yes. Unlike a catback only system, this downpipe back kit replaces the factory mid pipes and flex pipes, which is a common failure point on the Explorer ST.

Will this fit the base, XLT, Limited, or Platinum Explorer?

No. The A/B/C 910-C is designed specifically around the 3.0L EcoBoost V6 used only in the Explorer ST and does not fit other Explorer trims.

Is professional installation required?

Most installers complete this exhaust in an afternoon using factory hangers and hand tools, though a lift makes the mid pipe section easier to access.

Does replacing the mid pipes affect emissions?

No. The system connects behind the OEM catalytic converters, so factory emissions equipment and readiness monitors are not affected.

Will I hear more drone on the highway with the larger downpipe back design?

Thermal R&D's True Helmholtz Technology is tuned specifically to prevent that, so highway cruising stays quiet despite the increased flow.

What is covered under the warranty?

Thermal R&D backs this system with a lifetime warranty against manufacturing defects in materials and welds.

Can I choose polished tips instead of black coated?

Yes, Thermal R&D offers the A/B/C 910-C platform with polished tips as a separate configuration if you prefer that finish.

Install Instructions

  1. Raise the vehicle and support it securely, then let the factory exhaust cool completely.
  2. Remove the factory exhaust starting at the catalytic converter outlets and working back.
  3. Detach the factory mid pipes and flex pipes, then remove the assembly from the vehicle.
  4. Install the new front pipes to the OEM catalytic converter outlets using the supplied clamps.
  5. Secure the new mid pipe and center muffler section to the front pipes.
  6. Attach the rear muffler section with black coated tips and seat it on the factory hangers.
  7. Align the tips evenly at the rear valance, then torque all clamps to spec and check for leaks.

Request For Information

Have questions about 2020+ Explorer ST - 2.5" Downpipe Back Exhaust w/Midpipe - Black Tips? Fill out the form below and we'll get back to you by the next business day.
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