Sold out
Click to zoom in
A Maverick Exhaust Built For Everyday Drivers Who Want More Sound
The Thermal R&D B915-C916-C catback exhaust gives your Ford Maverick a deeper, throatier exhaust note under throttle while staying smooth and controlled at cruise, without the drone that ruins long drives in a lot of aftermarket systems.
Full 3 inch T304 stainless steel mandrel bent tubing improves exhaust flow from the factory catalytic converters back, and True Helmholtz Technology cancels out cabin resonance so the sound stays enjoyable at every speed.
The B915-C916-C is a bolt-on system that mounts to OEM hanger locations. Since it connects after the catalytic converters, your emissions equipment stays untouched.
Key Features
- Full 3 inch T304 stainless steel mandrel bent tubing for improved flow
- True Helmholtz Technology eliminates cabin drone at cruising speed
- Deeper, more aggressive exhaust note under acceleration
- Mill finish tubing and canister for a clean factory-plus appearance
- Bolt-on installation, no welding required
- Connects after the catalytic converters, fully emissions legal on non-GPF vehicles
- Available in multiple tip finish options including black ceramic coating
- Backed by a lifetime manufacturer warranty
Fitment Table
| Year Range | Make | Model | Notes |
|---|---|---|---|
| 2022-2024 | Ford | Maverick | FWD configuration, coated tips |
Specifications
| Detail | Value |
|---|---|
| MPN | B915-C916-C |
| Material | T304 stainless steel |
| Tubing Diameter | 3 inch |
| Configuration | FWD 3" System |
| Tip Finish | Coated |
| UPC | Not published by manufacturer |
| Warranty | Lifetime manufacturer warranty |
| Country of Origin | Manufactured in the USA |
What's Included
- Complete catback exhaust system (front pipe, muffler, tailpipe, tip)
- All necessary clamps, hangers, and mounting hardware
- Installation instructions
About Thermal R&D
Thermal R&D designs and builds performance exhaust systems in the USA, focused on eliminating drone through True Helmholtz Technology while still delivering an aggressive exhaust note. Every system is backed by a lifetime manufacturer warranty and built from corrosion resistant T304 stainless steel.
Frequently Asked Questions
What is the B915-C916-C?The B915-C916-C is a Thermal R&D 3 inch T304 stainless steel catback exhaust system built for 2022-2024 Ford Maverick trucks in a FWD configuration, using True Helmholtz Technology to deliver a deeper tone without cabin drone.
Does this fit a Maverick with a Gasoline Particulate Filter (GPF)?No, this system is not compatible with GPF-equipped Mavericks. Check your under-hood Vehicle Emissions Control sticker before ordering to confirm your truck does not have a GPF.
Will installing this exhaust trigger a check engine light?No, on non-GPF vehicles the system connects after the catalytic converters and does not affect emissions equipment or trigger a check engine light.
Does installation require cutting or welding?Most configurations bolt on directly, though some Maverick applications require a single factory pipe cut with no welding needed.
Can I install this myself?Yes, most owners complete the install in one to two hours with basic hand tools, though professional installation is recommended for perfect alignment.
What tip finishes are available?Thermal R&D offers this system in multiple tip finish options including polished stainless and black ceramic coated.
What is the warranty on this exhaust?Thermal R&D backs this system with a lifetime manufacturer warranty against defects.
Does this exhaust affect ground clearance or off-road use?No, the system follows factory routing and does not reduce ground clearance versus the stock exhaust.
Install Instructions
- Raise and safely support the vehicle, allowing it to cool completely before starting
- Remove the factory catback exhaust system starting at the mid pipe clamp
- Free the factory system from all rubber hangers and remove it from the vehicle
- Attach the new front pipe section to the factory catalytic converter outlet using the provided clamp
- Mount the muffler section into the factory hanger locations
- Connect the tailpipe section and secure with the provided clamp
- Install the exhaust tip and align for even spacing before final tightening
- Torque all clamps and inspect for proper clearance before lowering the vehicle
Thermal R&D
Thermal R&D exhaust systems are premium stainless steel performance exhaust upgrades for Ford, Honda, Acura, RAM, Jeep, Chevrolet, Subaru, Toyota, Scion, and Kia performance applications. Shop Thermal R&D cat-back exhaust systems, front-pipe-back exhausts, mid-pipe-back exhausts, downpipe-back exhausts, mufflers, exhaust tips, polished tips, coated tips, carbon fiber tips, and bolt-on exhaust upgrades at Black Ops Auto Works. Thermal R&D is a strong choice for drivers who want a deeper exhaust tone, improved exhaust flow, reduced cabin drone, quality construction, and vehicle-specific fitment. This collection includes Thermal R&D exhaust systems for Ford F-150, Ford Bronco, Ford Mustang GT, Ford Mustang EcoBoost, Ford Maverick EcoBoost, Ford Explorer ST, Ford Edge ST, RAM 1500 HEMI, Honda Civic Si, Honda Civic Type R, Honda Accord Sport, Acura Integra, Jeep Wrangler JK, Chevrolet Camaro, Kia Stinger GT, Subaru BRZ, Toyota 86, and Scion FR-S. Shop Thermal R&D Exha...
View Thermal R&D Products