aFe Hilux 2015-2026 Vulcan Black Cat-Back Exhaust

Hilux Vulcan exhaust details

aFe 49-36088-B Vulcan combines 3-inch mandrel-bent 304 stainless tubing with a high-flow 304 stainless muffler and one rear-side-exit tailpipe assembly with dual black 4-inch outlets.

Key Features

• 3-inch mandrel-bent 304 stainless steel tubing.
• High-flow 304 stainless muffler for a deep exhaust tone.
• Dual 4-inch black 304 stainless outlets with laser-etched aFe POWER logo.
• Factory-style flange and hangers; original hardware and rubber isolators are reused.
• 100% MIG-welded construction.
• Exact manual specifies export Double Cab with 121.5-inch wheelbase.
• Four supplied 3-inch band clamps; recheck after 50-100 miles.

Fitment

2015-2026 Toyota Hilux EXPORT MODELS with 2.4L or 2.8L turbo-diesel four-cylinder engine, Double Cab and 121.5-inch wheelbase, as specified by the exact September 2026 manual. Match the actual cab, wheelbase, original flange, hangers and routing. The model-level row is subject to these requirements; other cab, wheelbase or engine combinations are not established.

Verify 49-36088-B against the actual engine, cab, wheelbase, flange and hangers and applicable emissions requirements before ordering.

Specifications

What's Included

• 1 x 05-245662: Front pipe.
• 1 x 05-245663: Mid pipe.
• 1 x 05-245669: Muffler assembly.
• 1 x 05-245664: Over-axle pipe.
• 1 x 05-245665B: Black tailpipe assembly with dual outlets.
• 4 x 05-41055: 3-inch band clamp.

FIVE exhaust sections and FOUR 3-inch band clamps. The black tailpipe assembly has DUAL 4-inch outlets; these are not two separately supplied tailpipes or extra loose tips. Reuse original mounting hardware and rubber hanger isolators. No filter, intake coupler, controller, wiring harness or alternate polished assembly is listed in this exact bill.

About aFe

aFe manufactures automotive performance and replacement parts identified by exact part number, specifications, and published application data.

Related Parts

• Manufacturer product specifications for 49-36088-B
• Exact illustrated installation manual
• Shop the complete aFe Power collection

FAQ

FIVE exhaust sections and FOUR 3-inch band clamps. The black tailpipe assembly has DUAL 4-inch outlets; these are not two separately supplied tailpipes or extra loose tips. Reuse original mounting hardware and rubber hanger isolators. No filter, intake coupler, controller, wiring harness or alternate polished assembly is listed in this exact bill.

2015-2026 Toyota Hilux EXPORT MODELS with 2.4L or 2.8L turbo-diesel four-cylinder engine, Double Cab and 121.5-inch wheelbase, as specified by the exact September 2026 manual. Match the actual cab, wheelbase, original flange, hangers and routing. The model-level row is subject to these requirements; other cab, wheelbase or engine combinations are not established.

The bill lists one black tailpipe assembly with dual 4-inch outlets. It does not list two loose tips or separate tip inlet and length dimensions.

The current exact page specifies 3-inch mandrel-bent 304 stainless tubing, a high-flow 304 stainless muffler and black 304 stainless outlets.

Yes. Retain original hardware and use the original flange and rubber hanger isolators. Four 3-inch band clamps are supplied.

Tighten aligned joints evenly from front to rear. Band clamps require 40-45 ft-lb. No separate flange or hanger-fastener numeric torque is supplied. Re-tighten clamps and hardware after 50-100 miles.

Manufacturer advertises up to 7 HP and 11 lb-ft from its in-house dyno. No actual chart or test conditions are linked on the current exact page, so RPM, point-versus-peak calculation, test vehicle configuration and independent repeatability cannot be verified. These are manufacturer claims rather than a supplied test certificate.

No. The manufacturer bases its statement on this vehicle not existing in the U.S., and the exact manual identifies export models. No U.S. road-use approval is established by that statement.

Installation Instructions

Verify aFe 49-36088-B.

1. Read both exact manual pages and inspect shipping condition. Professional installation is recommended. Let the exhaust cool, use eye and hand protection, and support the vehicle at the owner-manual jack-stand locations. Support the original exhaust before removal.
2. Remove the original exhaust and RETAIN ORIGINAL HARDWARE. Install front pipe 05-245662 with original hardware; keep joints loose for alignment. The primary describes bolt-on installation without cutting or modification.
3. Install mid pipe 05-245663 using a supplied 3-inch band clamp and engage its hanger in the original rubber isolator. Install muffler assembly 05-245669 using another supplied band clamp.
4. Install over-axle pipe 05-245664 and black tailpipe assembly 05-245665B with the remaining band clamps, engaging the hangers in original isolators. The tailpipe assembly provides both black outlets.
5. Align the complete system and check clearance to wiring, hoses, brake lines, body and tires. Tighten evenly from FRONT to REAR. Tighten BAND CLAMPS to 40-45 FT-LB; the manual provides no separate flange or hanger-fastener numeric torque.
6. Start the vehicle and check for leaks, correcting any leaks before use. Lower the vehicle and re-tighten clamps and hardware after 50-100 miles. The exact procedure supplies no battery-disconnection or sensor-wiring instructions.

The exact manual is for export models. The manufacturer’s no-EO statement is based on this vehicle not existing in the U.S.; it is not a U.S. road-use approval or authorization to modify emissions equipment. Manufacturer advertises up to 7 HP and 11 lb-ft from its in-house dyno. No actual chart or test conditions are linked on the current exact page, so RPM, point-versus-peak calculation, test vehicle configuration and independent repeatability cannot be verified. These are manufacturer claims rather than a supplied test certificate.