SKU: 256-4202 | UPC: 672036035488
ARP Cylinder Head Stud Kit for Ford 4.6L & 5.4L 3V ARP2000 (2004-2010)
Equip your Ford 4.6L or 5.4L 3-valve engine with this ARP Pro Series cylinder head stud kit designed for 2004-2010 Mustang GT F-150 Expedition and similar models. Crafted from ARP2000 alloy heat-treated to 220000 PSI these studs ensure consistent clamping force to resist head lift under high boost or compression. Thread rolling after heat treatment boosts fatigue strength by 2000 percent for long-term reliability in racing or street performance.
Key Features
- ARP2000 Alloy: Heat-treated to 220000 PSI tensile strength far exceeding standard steels for dependable head retention.
- Centerless Ground: Precision machining creates concentric studs so cylinder heads and gaskets align perfectly without binding.
- Post-Heat Thread Rolling: Increases fatigue resistance 2000 percent compared to pre-heat threading common in other kits.
- Undercut Stud Design: Balances stretch across long and short studs for even clamping that compensates for gasket compression.
- Black Oxide Finish: Provides corrosion protection while maintaining precise tolerances throughout service life.
Product Notes
- Studs feature ARP markings for authenticity verification.
- Kit includes complete set for both cylinder heads.
- Made in USA with premium materials throughout.
Installation Notes
- Professional installation recommended.
- Apply ARP Ultra-Torque fastener lubricant to threads and washers.
- Torque studs in sequence starting at 25 ft-lbs then 55 ft-lbs plus 110 degree turn per ARP instructions.
This Part Fits
| Year | Make | Model | Submodel |
|---|---|---|---|
| 2005-2010 | Ford | Mustang | GT 4.6L V8 3V |
| 2004-2008 | Ford | F-150 | 5.4L V8 3V |
| 2004 | Ford | F-150 Heritage | 5.4L V8 3V |
| 2007-2010 | Ford | Expedition | 5.4L V8 3V |
| 2007-2010 | Lincoln | Navigator | 5.4L V8 3V |
Why Choose ARP?
- Choice of top engine builders in drag racing and circle track.
- ARP2000 alloy sets strength benchmark for head fasteners.
- Exact tolerances guarantee smooth head installation every time.
Frequently Asked Questions
-
Q: Which Ford engines does ARP 256-4202 fit?
A: Designed for 4.6L and 5.4L SOHC 3-valve Modular engines in 2004-2010 Mustang GT F-150 Expedition Navigator and compatible trucks. -
Q: What makes ARP2000 material different?
A: Proprietary alloy heat-treated to 220000 PSI with thread rolling after treatment for unmatched fatigue resistance in high-stress applications. -
Q: Are torque specs and instructions included?
A: Yes kit comes with detailed ARP instructions covering preload torque sequence and lubricant recommendations for proper installation.
Shipping & Handling
- Method: UPS Ground
- Availability: In stock - ships same or next business day
- Packaging: Secure box 8.25 x 7.75 x 2.25 inches
- Weight: 4.95 lbs
ARP
ARP (Automotive Racing Products) is the world’s premier manufacturer of high-strength engine and driveline fasteners—head studs and bolts, main studs, rod bolts, and more—engineered and manufactured in-house from start to finish for race-proven reliability. With vertically integrated processes that include cold heading, machining, heat-treating, thread rolling after heat treat, and rigorous QA, ARP maintains aerospace-level certifications (ISO 9001 and AS9100) and validates every part for repeatable clamp load and fatigue resistance. Signature alloys such as 8740 chromoly, ARP2000, L19, and Custom Age 625+ deliver ultimate tensile strengths up to the super-alloy range, while ARP Ultra-Torque fastener assembly lubricant helps achieve consistent pre-load during installation. From street performance builds to professional motorsport programs, ARP fasteners provide precise fitment, superior metallurgy, and the durability needed to keep engines together at elevated cylinder pressures and...
View ARP Products
ARP Head Studs
ARP head studs replace factory head bolts with precision-machined threaded studs that provide more consistent and repeatable clamping force on the cylinder head gasket. Unlike head bolts that apply torque through both rotational and tensile forces, head studs allow the nut to be torqued concentrically on a stud that is already stationary, producing more even clamping load across the entire head gasket surface. Popular ARP Head Stud Applications ARP head studs are available for a wide range of performance and turbocharged engines including the Subaru EJ series, Honda K series and B series, Mitsubishi 4G63 and 4B11, Honda Civic and Integra, Toyota 2JZ-GTE, Nissan SR20DET and RB series, GM LS series, Ford Coyote and 5.0, and Dodge/Chrysler HEMI applications. ARP offers both 8740 chromoly and ARP2000 alloy head stud kits, with the ARP2000 material providing approximately 20 percent higher tensile strength for high-boost applications above 30 psi. Why are head studs preferred over head b...
View ARP Head Studs Products
Head Components
This collection covers cylinder head components including head gaskets, head studs, and complete head assemblies for performance engine builds and high-output applications, serving vehicle owners and builders who need reliable components for maintenance, restoration, or performance enhancement. Arp head studs, cometic head gaskets, and edelbrock or afr cylinder heads are foundational brands in performance cylinder head work, providing buyers with the confidence that comes from sourcing from recognized suppliers with documented fitment data. Proper head bolt torque sequence and head gasket compression thickness selection directly affect combustion sealing integrity and engine longevity, and selecting the correct specification for the specific application is the most important step before any installation. Whether the goal is restoring OEM function, addressing a worn component, or improving beyond factory performance, this collection addresses each need with confirmed-fit parts. Popul...
View Head Components Products
Head Stud & Bolt Kits
This collection covers cylinder head components including head gaskets, head studs, and complete head assemblies for performance engine builds and high-output applications, serving vehicle owners and builders who need reliable components for maintenance, restoration, or performance enhancement. Arp head studs, cometic head gaskets, and edelbrock or afr cylinder heads are foundational brands in performance cylinder head work, providing buyers with the confidence that comes from sourcing from recognized suppliers with documented fitment data. Proper head bolt torque sequence and head gasket compression thickness selection directly affect combustion sealing integrity and engine longevity, and selecting the correct specification for the specific application is the most important step before any installation. Whether the goal is restoring OEM function, addressing a worn component, or improving beyond factory performance, this collection addresses each need with confirmed-fit parts. Popul...
View Head Stud & Bolt Kits Products


