BRExhaust 106-0465 Direct-Fit Replacement Exhaust Kit 2009-2011 Chevrolet Aveo 1.6L

The BRExhaust 106-0465 Direct-Fit Replacement Exhaust Kit is a complete, bolt-on exhaust system engineered specifically for the 2009, 2010, and 2011 Chevrolet Aveo 1.6L in LS and LT trims. The 106-0465 replaces everything from behind the last catalytic converter to the tailpipe tip, providing a factory-matched fit without any cutting, bending, or welding. Manufactured from aluminized steel with mandrel-bent tubing for superior exhaust flow versus the crush-bent pipes found in competing aftermarket systems, the 106-0465 restores proper exhaust function, eliminates rust-related leaks, and returns the Aveo to factory sound levels. This kit interchanges directly with OE part numbers 96654214 and 96804043 and comes complete with all clamps, gaskets, hangers, and hardware needed for installation. BRExhaust covers the 106-0465 with a two year, unlimited mileage warranty.

Key Features

• Direct-fit OE replacement engineered for the 2009-2011 Chevrolet Aveo 1.6L LS and LT
• Complete system from behind the last catalytic converter to the tailpipe tip
• Mandrel-bent aluminized steel tubing for superior flow versus competing crush-bent alternatives
• 1.75 inch main piping diameter, matched to factory specifications
• 2.25 inch aluminized slant-cut tailpipe tip at OEM exit location
• Dual muffler configuration mirrors factory layout
• Bolt-on multi-piece design installs around factory obstacles including axles, crossbars, and brackets
• No cutting, bending, or welding required
• All emissions equipment remains intact
• Interchanges with OE parts 96654214 and 96804043
• Two year, unlimited mileage warranty
• Everything needed for installation included in the box

What's Included

• Complete replacement exhaust system (all pipes and muffler assemblies)
• 1 x 2.125 inch U-bolt clamp
• 1 x 1.75 inch U-bolt clamp
• 2 x 2-bolt gaskets
• 4 x nuts
• 4 x bolts
• All required hanger assemblies
• Printed installation instructions

Specifications

Vehicle Fitment

Installation Notes

• Bolt-on installation with no welding or cutting required
• Apply penetrating lubricant to all factory exhaust bolts before removal to prevent breakage
• Allow the factory exhaust to cool completely before removal
• Inspect all rubber exhaust hangers and replace any that are cracked or torn before installing the new system
• Torque all U-bolt clamps evenly to prevent leaks
• Start all fasteners by hand before tightening to ensure proper alignment
• Detailed printed installation instructions included in every kit

Frequently Asked Questions

What does the BRExhaust 106-0465 replace on the Chevrolet Aveo?
The 106-0465 is a complete cat-back replacement system that covers all exhaust components from behind the last catalytic converter to the tailpipe tip. It directly replaces OE part numbers 96654214 and 96804043 on the 2009-2011 Chevrolet Aveo 1.6L.

Does the 106-0465 fit both the Aveo sedan and hatchback?
The 106-0465 is engineered specifically for the 2009-2011 Chevrolet Aveo sedan and hatchback LS and LT trims with the 1.6L engine. Always confirm fitment with your exact body style before ordering, as exhaust routing can differ between body configurations.

Does the BRExhaust 106-0465 include a catalytic converter?
No. The 106-0465 is a cat-back system that does not include a catalytic converter. All factory emissions equipment remains intact.

Is the 106-0465 a direct bolt-on replacement?
Yes. The 106-0465 is engineered as a direct bolt-on replacement using factory connection points. No cutting, welding, or modification is required.

What material is the BRExhaust 106-0465 made from?
The 106-0465 is constructed from aluminized steel with mandrel-bent pipes. Aluminized steel provides corrosion resistance for a typical replacement exhaust application and is a step up in flow quality over the crush-bent pipes common in budget aftermarket systems.

What warranty does the BRExhaust 106-0465 carry?
BRExhaust covers the 106-0465 with a two year, unlimited mileage warranty against defects in materials and workmanship.

Does everything I need for installation come in the box?
Yes. The 106-0465 kit includes all clamps, gaskets, hardware, and installation instructions needed for a complete installation on the 2009-2011 Chevrolet Aveo 1.6L.

What are the OE interchange part numbers for the 106-0465?
The 106-0465 interchanges with GM OE part numbers 96654214 and 96804043.

How long does installation take on a Chevrolet Aveo?
Most experienced DIY installers complete the swap in 1 to 2 hours. Apply penetrating lubricant to all factory exhaust bolts before starting to reduce the risk of rounded or snapped fasteners.