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Kooks BK109 Stage 8 locking header bolt kit for Ford Coyote Voodoo 6.2L full set
BK109 header bolts fastening long-tube headers on 2018 Ford Mustang GT 5.0L
Close-up of integrated locking mechanism on Kooks BK109 M10 x 25mm stainless bolt
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Kooks Ford 5.0L 4V Coyote Engine Stage 8 Locking Header Bolt Kit (10mm x 150 Coarse Thread)

Kooks Headers
KSHBK109
Bolts
6 Units In Stock - Ships Next Business Day
$ 74.16 $ 66.74
$ 66.74

SKU: BK109 

Kooks Stage 8 Locking Header Bolt Kit for Ford 5.0L Coyote, 5.2L Voodoo, 6.2L Supercharged Engines

The Kooks BK109 Stage 8 Locking Header Bolt Kit provides a reliable fastening solution for header installations on Ford's high-performance modular V8 engines, preventing bolt loosening and exhaust leaks caused by intense vibration and thermal expansion in 5.0L Coyote, 5.2L Voodoo, and 6.2L supercharged applications.

Made from high-strength stainless steel with an integrated locking mechanism, these M10 x 1.25 x 25mm fine-thread bolts maintain secure clamping force across 16 ports, ensuring headers remain sealed under boost pressures exceeding 20 PSI or track-level RPMs.

Unlike standard hardware that requires frequent retorqueing, this kit's design delivers consistent performance for tuned setups pushing 800+ horsepower, making it essential for Mustang GT, Shelby GT350, F-150 Raptor, and F-250 Super Duty owners upgrading to long-tube systems. The direct replacement for lost or damaged bolts in Kooks header kits integrates seamlessly, supporting daily drives, drag racing, or towing without compromising integrity.

Key Features

  • Stainless Steel Material: Resists corrosion and endures exhaust gas temperatures over 1,500°F without fatigue.
  • Stage 8 Locking Technology: Built-in locking feature counters vibration-induced rotation for long-term security.
  • M10 x 1.25 x 25mm Fine Thread: Precision sizing matches Coyote, Voodoo, and 6.2L cylinder head ports exactly.
  • 16-Bolt Set: Full coverage for both banks on V8 engines, with hex heads for easy wrench access.
  • High-Strength Construction: Rated for repeated torque cycles up to 30 ft-lbs without stripping.
  • Replacement Compatibility: Fits all Kooks headers for listed engines no modifications needed.

Product Notes

  • Order only as replacement for damaged or lost bolts included standard with Kooks header kits.
  • Fine thread specific to 2015+ Coyote/Voodoo and 6.2L supercharged heads use BK108 for coarse thread pre-2015.
  • California Proposition 65: Contains chemicals known to the State of California to cause cancer or reproductive harm.
  • Not for use on non-Ford modular V8s verify thread pitch on aftermarket heads.

Warranty: Limited lifetime to original purchaser against defects in materials or workmanship.

Installation Notes

  • Clean port threads thoroughly to avoid cross-threading apply anti-seize for future serviceability.
  • Torque in a crisscross pattern to 25-30 ft-lbs recheck after 100 miles or first heat cycle.
  • Compatible with standard 13mm/16mm sockets no special tools required.
  • Professional header install recommended bolt time adds 15-20 minutes to process.

This Part Fits

Year Make Model Submodel/Engine
2011–2024 Ford Mustang GT - 5.0L Coyote V8
2015–2020 Ford Mustang Shelby GT350 - 5.2L Voodoo V8
2011–2014 Ford Mustang Shelby GT500 - 5.8L Supercharged (adapted)
2010–2024 Ford F-150 Raptor - 3.5L EcoBoost (adapted for 6.2L swaps)
2010–2024 Ford F-150 SVT/Raptor - 5.0L Coyote V8
2017–2024 Ford F-150 Raptor - 5.2L Voodoo V8
2011–2019 Ford F-250 Super Duty Harley-Davidson - 6.2L Supercharged V8
2010–2016 Ford F-150 SVT Raptor - 6.2L Supercharged V8

Note: Fits fine-thread cylinder heads on 2015+ 5.0L/5.2L and all 6.2L supercharged Ford modular V8s. Confirm head type for pre-2015 applications.

What's Included in the Purchase

  • (16) M10 x 1.25 x 25mm Stainless Steel Locking Header Bolts
  • Associated Locking Hardware (Washers and Inserts)
  • Part Number: Kooks BK109

Why Choose Kooks?

  • Over 60 years of exhaust engineering, with victories in NHRA, NASCAR, and SCCA events.
  • Handcrafted in the USA from premium stainless steel for precision and reliability.
  • Limited lifetime warranty and expert support for all installations.

Frequently Asked Questions

  • Q: Does this kit fit my 2014 Mustang GT 5.0L?
    A: No, 2011-2014 Coyote uses coarse thread select BK108. BK109 is for 2015+ fine thread.
  • Q: What torque should I apply?
    A: 25-30 ft-lbs in stages, using a calibrated torque wrench for even clamping.
  • Q: Are these bolts reusable?
    A: Yes, the locking mechanism allows multiple installations without performance loss.

Shipping & Handling

  • Method: Standard ground UPS/FedEx.
  • Availability: In stock and ships within 1-2 business days.
  • Packaging: Secure pouch in a reinforced box to safeguard threads.
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