SKU: 54204 | UPC: 027067092656
MAHLE Original Cylinder Head Gasket for 1994-2003 Ford E-350 Club Wagon F-250 F-350 Excursion 7.3L Diesel MPN 54204
MAHLE 54204 cylinder head gasket delivers precise sealing for Ford 7.3L Power Stroke diesel engines in E-350 Club Wagon F-250 F-350 and Excursion models from 1994 to 2003. This OEM-spec part prevents coolant and oil leaks while handling high combustion pressures in heavy-duty applications. Technicians rely on it for leak-free operation and long engine life during rebuilds or repairs.
Key Features
- Multi-Layer Steel Construction: Resists high pressures and temperatures up to 6000 PSI for durable sealing in 7.3L diesel engines
- Precision Bore Sizing: 4.11 inch bores with 0.051 inch thickness ensure exact fit to cylinder head and block surfaces
- OEM-Equivalent Design: Matches Ford engineering specs for 16-valve 7.3L Power Stroke preventing blowouts and warping
- Corrosion-Resistant Coating: Protects against coolant and combustion gases extending gasket service life
- Easy Alignment Markers: Facilitates accurate positioning during installation reducing errors
Product Notes
- Designed exclusively for 7.3L Power Stroke diesel verify engine code before purchase
- Inspect head and block surfaces for flatness within 0.003 inch prior to installation
- Ships in protective packaging weight 1.2 lbs box dimensions 18 x 14 x 1 inches
Installation Notes
- Professional installation recommended.
- Follow Ford torque sequence 95 ft-lbs in 3 steps with M12 bolts cleaned and oiled
- Requires MLS-compatible heads no resurfacing needed if flat
This Part Fits
| Year | Make | Model | Submodel |
|---|---|---|---|
| 1995-1996 | Ford | E-350 Econoline Club Wagon | Chateau HD |
| 1995-2000 | Ford | E-350 Econoline Club Wagon | Custom |
| 2001-2002 | Ford | E-350 Econoline Club Wagon | XL |
| 1995-1998 | Ford | E-350 Econoline Club Wagon | XL HD |
| 1995-2002 | Ford | E-350 Econoline Club Wagon | XLT |
| 1994-1996 | Ford | F-250 | XL |
| 1994-1996 | Ford | F-250 | XLT |
| 1999-2003 | Ford | F-250 Super Duty | XL |
| 1999-2003 | Ford | F-250 Super Duty | XLT |
| 1999-2003 | Ford | F-250 Super Duty | Lariat |
| 1994-1997 | Ford | F-350 | XL |
| 1994-1997 | Ford | F-350 | XLT |
| 1999-2003 | Ford | F-350 Super Duty | XL |
| 1999-2003 | Ford | F-350 Super Duty | XLT |
| 2000-2003 | Ford | Excursion | XLT |
| 2000-2003 | Ford | Excursion | Limited |
| 2003 | Ford | Excursion | Eddie Bauer |
| 2003 | Ford | E-350 Club Wagon | Chateau |
| 2003 | Ford | E-350 Club Wagon | XL |
Why Choose MAHLE?
- Supplies OEMs worldwide with sealing solutions proven in millions of engines
- Engineered for exact fit and performance in Ford diesel applications
- Backed by technicians for consistent results in high-mileage rebuilds
Frequently Asked Questions
-
Q: Does this fit 7.3L Power Stroke engines in 1999-2003 F-250 Super Duty?
A: Yes MAHLE 54204 fits all 1994-2003 Ford 7.3L diesel variants including F-250 Super Duty XL XLT Lariat E-350 and Excursion with 16-valve heads -
Q: What material is used in this gasket?
A: Multi-layer steel with elastomeric coatings for superior compression and resistance to diesel combustion heat and pressures -
Q: What warranty covers this part?
A: MAHLE provides a limited manufacturer warranty against defects contact supplier for claim process after installation
Shipping & Handling
- Method: UPS Ground or FedEx standard delivery
- Availability: In stock - ships same or next business day
- Packaging: Sealed box 18 x 14 x 1 inches protective foam insert
- Weight: 1.2 lbs
Engine
Engine parts and engine bay upgrades for Dodge, Jeep, RAM, Chrysler, Chevrolet, Ford, Toyota, Nissan, Subaru, and Honda vehicles are stocked at Black Ops Auto Works. Shop oil catch cans, supercharger pulleys, thermostats, radiators, cooling parts, throttle bodies, intake manifolds, headers, ignition coils, spark plugs, sensors, gaskets, fuel pumps, valve covers, engine covers, billet cap covers, and full engine bay dress-up parts for HEMI, Hellcat, Trackhawk, Redeye, Demon, Scat Pack, RAM TRX, LS, LT, Coyote, EcoBoost, K-Series, and 2JZ builds. Every product is filterable by year, make, model, trim, engine, and drivetrain so the correct part ships the first time. Black Ops Auto Works carries 14,298 engine SKUs across performance, cooling, oil control, ignition, and appearance categories. What This Category Covers The Engine collection combines OEM-replacement engine service parts with performance aftermarket upgrades for supercharged, turbocharged, and naturally aspirated builds...
View Engine Products
Head Components
Cylinder head components and engine internals for performance builds and OE service are stocked at Black Ops Auto Works. Shop complete cylinder heads, head gaskets, head stud and bolt kits, rocker arms, lifters, camshaft and lifter kits, rotating assemblies, and main stud and bolt kits for LS, LT, HEMI 5.7/6.1/6.4, Coyote, Cummins, Powerstroke, VW/Audi turbo, Subaru, Nissan, and import platforms. Every product is filterable by year, make, model, trim, engine, and drivetrain so the correct part ships the first time. Black Ops Auto Works carries 972 Head Components SKUs across component type, engine platform, and bore or gasket specification. What This Collection Covers Head Components groups together the parts that live at and around the cylinder head, the area of the engine most affected by heat, combustion pressure, and clamping load. This includes complete heads, head gaskets, head studs and bolts, rocker arms, lifters, camshaft and lifter kits, main stud and bolt kits, and ro...
View Head Components Products
Head Gaskets
Head gaskets for HEMI Hellcat, GM LS and LSX, Nissan RB26DETT and SR20, Subaru EJ series, BMW S58 and B58, VW/Audi turbo four cylinders, and Dodge Viper platforms are stocked at Black Ops Auto Works. Shop multi layer steel head gaskets, top end gasket kits, and bore and thickness specific gaskets from Cometic and HKS for street, track, and forced induction builds. Every product is filterable by year, make, model, trim, engine, and drivetrain so the correct part ships the first time. Black Ops Auto Works carries 601 Head Gaskets SKUs across bore size, gasket thickness, and platform specific categories. What This Category Covers The Head Gaskets category groups together the sealing components that sit between the cylinder head and engine block, along with related top end gasket kits. Coverage spans multi layer steel (MLS) head gaskets, DST cylinder head gaskets in multiple thickness options, top end gasket kits that include valve cover and intake gaskets, and application specific ...
View Head Gaskets Products
Victor Reinz
Victor Reinz OEM gaskets, head gaskets, engine gasket sets, and sealing components are stocked at Black Ops Auto Works for BMW, Audi, VW, Mercedes-Benz, Ford Power Stroke, GM Duramax, Ram Cummins, domestic V8, and European engine rebuilds. Shop head gaskets, MLS head gaskets, valve cover gaskets, intake manifold gaskets, exhaust gaskets, oil pan sets, turbocharger mounting sets, valve stem seals, conversion sets, and complete engine rebuild gasket kits. Every product is filterable by year, make, model, trim, engine, and drivetrain so the correct part ships the first time. Black Ops Auto Works carries 125 Victor Reinz SKUs across top-end service, full rebuild, diesel repair, turbocharger service, and OE-style sealing work. What This Victor Reinz Collection Covers Victor Reinz is an OE-focused sealing line with components for everyday repair and detailed engine assembly. This collection supports cylinder-head service, valve-cover resealing, intake and exhaust work, oil-pan repair,...
View Victor Reinz Products


